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177820-YIM-A-0506

34

Unitary Products Group

of the UCB. If 24 volts is present, trace the wiring
from Y1 “OUT” for incorrect wiring. If 24 volts is not
present at the Y1 “OUT” terminal, the UCB must be
replaced.

12.

For units without economizers

: If 24 volts is present

at the Y1 OUT terminal, check for 24 volts at the
Y1 “ECON” terminal. If 24 volts is not present,
check for loose wiring from the Y1 “OUT” terminal
to the Mate-N-Lock plug, the jumper in the Mate-N-
Lock plug, and in the wiring from the Mate-N-Lock
plug to the Y1 “ECON” terminal.

13.

For units with economizers

: If 24 volts is present at

the Y1 “OUT” terminal, check for 24 volts at the Y1
“ECON” terminal. If 24 volts is not present, check
for loose wiring from the Y1 “OUT” terminal to the
Mate-N-Lock plug, a poor connection between the
UCB and economizer Mate-N-Lock plugs, loose
wiring from the Mate-N-Lock plug to the econo-
mizer, back to the Mate-N-Lock plug, and from the
Mate-N-Lock plug to the Y1 “ECON” terminal. If
nothing is found, the economizer actuator may
have faulted and is failing to return the 24-volt “call”
to the Y1 “ECON” terminal even though the econo-
mizer is not providing free cooling. To test, discon-
nect the Mate-N-Locks and jumper between the
WHITE and YELLOW wires of the UCB’s Mate-N-
Lock plug. If the compressor energizes, there is a
fault in the economizer wiring or actuator.

14. The UCB can be programmed to lock out compres-

sor operation during free cooling and in low ambi-
ent conditions. These options are not enabled by
default. Local distributors can test the UCB for this
programming.

For units with factory installed economizers, the
UCB is programmed to lock out compressor opera-
tion when the LAS set point is reached.

For units without factory installed or with field
installed economizers, the UCB allows compressor
operation all the time. This programming can be
checked or changed by the local distributor.

15. If none of the above correct the error, replace the

UCB.

UNIT FLASH CODES

Various flash codes are utilized by the unit control
board (UCB) to aid in troubleshooting. Flash codes are
distinguished by the short on and off cycle used
(approximately 200ms on and 200ms off). To show

normal operation, the control board flashes a 1 second
on, 1 second off “heartbeat” during normal operation.
This is to verify that the UCB is functioning correctly.
Do not confuse this with an error flash code. To prevent
confusion, a 1-flash, flash code is not used.

Current alarms are flashed on the UCB LED. Pressing
and releasing the ALARMS button on the UCB can
check the alarm history. The UCB will cycle through the
last five (5) alarms, most recent to oldest, separating
each alarm flash code by approximately 2 seconds.

In some cases, it may be necessary to “zero” the
ASCD for the compressors in order to perform trouble-
shooting. To reset all ASCDs for one cycle, press and
release the UCB TEST button once.

MAINTENANCE

NORMAL MAINTENANCE

FILTERS

Inspect once a month. Replace disposable or clean
permanent type as necessary. DO NOT replace per-
manent type with disposable. The dimensional size of

TABLE 23: UNIT CONTROL BOARD FLASH CODES

Flash Code

Description

On Steady

Control Failure - Replace Control

Heart Beat

Normal Operation

1 Flash

Not Applicable

2 Flashes

Control waiting ASCD

1

1.

These flash codes do not represent alarms.

3 Flashes

HPS1 -  Compressor Lock out

5 Flashes

LPS1 - Compressor Lock out

7 Flashes

FS1 - Compressor Lock out

9 Flashes

Ignition Control Locked Out/
Ignition Control Failure / Limit Switch Trip /
No Jumper Plug in Heat Section

10 Flashes

Compressors Locked Out On Low 

Outdoor Air Temperature

1

11 Flashes

Compressors Locked Out Because the

Economizer Is Using Free Cooling

1

13 Flashes

Compressor Held Off Due To Low Voltage

1

14 Flashes

EEPROM Storage Failure (Control Failure)

OFF

No Power or Control Failure

Prior to any of the following maintenance pro-
cedures, shut off all electric power to the unit to
prevent personal injury.

Содержание SUNLINE 2000 BCH 036

Страница 1: ...TALLATION 5 OPERATION 27 START UP COOLING 31 TROUBLESHOOTING 32 MAINTENANCE 34 See the following page for a complete Table of Contents NOTES CAUTIONS AND WARNINGS The installer should pay particular a...

Страница 2: ...LY AIR BLOWERS 26 CHECKING SUPPLY AIR CFM 26 OPERATION 27 SEQUENCE OF OPERATIONS OVERVIEW 27 COOLING SEQUENCE OF OPERATION 27 CONTINUOUS BLOWER 27 INTERMITTENT BLOWER 28 NO OUTDOOR AIR OPTIONS 28 ECON...

Страница 3: ...CENTER OF GRAVITY ALL MODELS 13 5 BCH 4 POINT LOADS WEIGHT DISTRIBUTION 13 6 BCH 6 POINT LOADS WEIGHT DISTRIBUTION 13 7 PHYSICAL DATA 14 8 OPERATING WEIGHTS LBS 14 9 ELECTRICAL DATA BCH036 060 DIRECT...

Страница 4: ...unit is received it should be inspected for possible damage during transit If damage is evident the extent of the damage should be noted on the car rier s freight bill A separate request for inspectio...

Страница 5: ...Current Canadian Electrical Code C22 1 Local plumbing and waste water codes Other applicable local codes Refer to the Unit Application Data Table 1 and the Electrical Data table for the unit If compon...

Страница 6: ...rails Spreader bars whose length exceeds the largest dimension across the unit MUST BE USED Units may also be moved or lifted with a forklift Slotted openings in the base rails are provided for this p...

Страница 7: ...lumbing must conform to local codes Use a sealing compound on male pipe threads Install a condensate drain line from the one inch NPT female connection on the unit to an open drain NOTE The condensate...

Страница 8: ...n Minimum filter area and required sizes are shown in Physical Data Table 7 SERVICE ACCESS The following removable panels provide access to all serviceable components Compressor compartment Electric H...

Страница 9: ...RANSFORMER TO REMOTE SENSOR 2TH040702224 IF USED NOT USED ADD JUMPER ADD JUMPER 4 4 3 2 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 INCLUDES SUBBASE SECOND STAGE COOLING IS NOT REQUIRED ON UNITS...

Страница 10: ...and or local codes If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram and the same minimum gauge as the replaced wire Use copp...

Страница 11: ...CONOMIZER AND POWER EXHAUST DAMPER SET POINT ADJUSTMENTS AND INFORMATION Remove the economizer access panel from the unit Loosen but do not remove the two panel latches Locate the economizer control m...

Страница 12: ...ith power exhaust option each building pressur ization requirement will be different The point at which the power exhaust comes on is determined by the economizer damper position Percent Open The Exha...

Страница 13: ...NIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT TABLE 4 CENTER OF GRAVITY ALL MODELS DIMENSION 3 5 TON X 40 Y 19 TABLE 5 BCH 4 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL A B C D BCH036 62...

Страница 14: ...2 Nom CFM 4300 4200 4500 CONDENSER COILS Rows Deep 1 1 1 Fins Per Inch 20 20 20 Face Area Sq Ft 17 1 17 1 17 1 COMPRESSOR Qty Per Unit Reciprocating Type 1 1 1 AIR FILTERS Quantity Per Unit 15 X 20 X...

Страница 15: ...8 8 2 20 8 25 2CE045110462 10 1 12 1 25 8 30 2CE045115462 13 6 16 4 31 0 35 2CE045120462 19 5 23 5 39 9 40 575 3 60 4 8 34 0 1 0 2 2 None 8 6 15 2CE04511058 10 6 10 2 21 3 25 2CE04511558 15 9 15 3 27...

Страница 16: ...0 2CE04511025 10 6 25 5 64 9 70 2CE04511525 15 9 38 2 80 8 90 2CE04512025 21 2 51 0 96 8 100 2CE04513025 29 6 71 2 122 0 125 460 3 60 10 0 62 0 1 3 3 3 None 17 1 25 2CE045107462 6 8 8 2 27 3 35 2CE045...

Страница 17: ...8 8 2 21 2 25 2CE045110462 10 1 12 1 26 2 30 2CE045115462 13 6 16 4 31 4 35 2CE045120462 19 5 23 5 40 3 45 575 3 60 4 8 34 0 1 0 2 0 None 8 8 15 2CE04511058 10 6 10 2 21 5 25 2CE04511558 15 9 15 3 27...

Страница 18: ...0 2CE04511025 10 6 25 5 63 5 70 2CE04511525 15 9 38 2 79 4 80 2CE04512025 21 2 51 0 95 4 100 2CE04513025 29 6 71 2 120 6 125 460 3 60 10 0 62 0 1 3 2 6 None 16 4 25 2CE045107462 6 8 8 2 26 6 30 2CE045...

Страница 19: ...OLTAGE kW CAP MULTIPLIER 208 208 0 75 240 230 0 92 480 460 0 92 600 575 0 92 TABLE 12 VOLTAGE LIMITATIONS1 1 Utilization Range A in accordance with ARI Standard 110 POWER SUPPLY VOLTAGE MIN MAX 208 23...

Страница 20: ...177820 YIM A 0506 20 Unitary Products Group FIGURE 8 UNIT WITH ECONOMIZER RAINHOOD FIGURE 9 UNIT WITH FIXED OUTDOOR AIR MOTORIZED DAMPER RAINHOOD DETAIL A DETAIL B...

Страница 21: ...TRY See Detail B MOUNTING BRACKET FOR DICONNECT SWITCH Shipped attached to the blower housing inside the blower compartment FIELD SUPPLIED DISCONNECT SWITCH LOCATION BLOWER MOTOR ACCESS FILTER ACCESS...

Страница 22: ...40 880 680 916 730 RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102 1180 1700 1040 1075 1081 1115 1121 1140 1600 1020 1005 1060 1...

Страница 23: ...40 880 680 916 730 RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102 1180 1700 1040 1075 1081 1115 1121 1140 1600 1020 1005 1060 1...

Страница 24: ...500 882 740 926 780 965 830 RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2500 2400 1193 1665 2300 1170 1580 1202 1620 2200 1148 1480 1180 1530 2100 1121 1385 1155 1425 1190 14...

Страница 25: ...0 1900 970 LOW 2030 1070 1960 1020 1890 970 1810 920 3 1 4 1 0 70 AVAILABLE EXTERNAL STATIC PRESSURE IWG2 0 90 0 80 1 00 3 1 4 1 5 1 AVAILABLE EXTERNAL STATIC PRESSURE IWG2 5 1 0 60 0 20 0 30 0 40 0 5...

Страница 26: ...0 12 0 14 0 16 20 30KW 0 06 0 07 0 08 0 09 0 11 0 13 0 15 0 17 0 20 0 06 0 07 0 08 0 09 0 10 0 11 0 12 0 14 0 16 BOTTOM DUCT CONNECTIONS1 ELECTRIC HEATERS1 RESISTANCE IWG CFM DESCRIPTION ECONOMIZER1 2...

Страница 27: ...the unit can be determined from the curve in Pressure Drop vs Supply Air CFM Figure 13 After readings have been obtained remove the tubes and reinstall the two 5 16 dot plugs that were removed in Ste...

Страница 28: ...motor only Once the thermostat has been satisfied it will de ener gize Y1 If the compressor has satisfied its minimum run time the compressor and condenser fan are de energized Otherwise the unit ope...

Страница 29: ...rate in the low ambient mode Low ambient mode operates the compressors in this manner 10 minutes on 5 minutes off The indoor blower is operated throughout the cycle The 5 minute off period is necessar...

Страница 30: ...timer that must be satisfied before defrost can begin This is accumulated compressor run time The selection pin is factory set at 60 minutes but is field adjustable to 30 60 or 90 minutes When the DC...

Страница 31: ...to on 5 Check indoor blower rotation If blower rotation is in the wrong direction Refer to Phasing Section in general informa tion section Check blower drive belt tension 6 Check the unit supply air...

Страница 32: ...the fan switch is set to ON check that line voltage is being supplied to the contacts of the M2 contactor and that the contactor is pulled in Check for loose wiring between the contactor and the sup p...

Страница 33: ...resent and M1 is not pulled in replace the contactor 5 Failing the above if voltage is supplied at M1 M1 is pulled in and the compressor still does not oper ate replace the compressor 6 If 24 volts is...

Страница 34: ...hanged by the local distributor 15 If none of the above correct the error replace the UCB UNIT FLASH CODES Various flash codes are utilized by the unit control board UCB to aid in troubleshooting Flas...

Страница 35: ...ponents Check that all mounting bolts are tight Replace defective parts as required OUTDOOR COIL Dirt should not be allowed to accumulate on the out door coil surface or other parts in the air circuit...

Страница 36: ...change without notice Printed in U S A 177820 YIM A 0506 Copyright 2006 by Unitary Products Group All rights reserved Supersedes 66278 035 16197 001 A 0204 Unitary 5005 Norman Products York OK Group D...

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