Unitary products group PS9 Скачать руководство пользователя страница 14

035-20646-001 Rev. A (1004)

14

Unitary Products Group

*. Elbow count does not include the elbows required for the termination. See Step 4 under Combustion Air/Vent Pipe Sizing.

NOTE: 

NOTE: If installing furnace at altitudes between 2000 - 4500 ft.,

(1609.6 - 1371.6 m) intake and vent pipe length must be
reduced by 10 ft. (3.05 m) If the installation requires the maxi-
mum allowable intake and vent pipe length, the furnace must be
converted for high altitude operation.

COMBUSTION AIR AND VENT PIPING ASSEMBLY

The final assembly procedure for the combustion air and vent piping is
as follows:

1.

Cut piping to the proper length beginning at the furnace.

2.

Deburr the piping inside and outside.

3.

Chamfer (bevel) the outer edges of the piping.

4.

Dry-fit the vent piping assembly from the furnace to the outside ter-
mination checking for proper fit support and slope.

5.

Dry-fit the combustion air piping assembly checking for proper fit,
support and slope on the following systems:

A.

Sealed combustion air systems from the furnace to the out-
side termination.

B.

Ventilated combustion air systems from the furnace to the
attic or crawl space termination.

6.

Disassemble the combustion air and vent piping, apply cement
primer and the cement per the manufactures instructions. Primer
and cement must conform to ASTM D2564 for PVC, or ASTM
D2235 for ABS piping.

7.

All joints must provide a permanent airtight and watertight seal.

8.

Support the combustion air and vent piping such that it is angled a
minimum of 1/4” per foot (0.635 cm/m) so that condensate will flow
back towards the furnace. Piping should be supported with pipe
hangers to prevent sagging.

9.

Seal around the openings where the combustion air and / or vent
piping pass through the roof or sidewalls.

COMBUSTION AIR / VENT CLEARANCES

IMPORTANT: 

The vent must be installed with the following minimum

clearances, and must comply with local codes and requirements.

TABLE 10: 

Combustion Air Supply and Vent Piping

MAXIMUM ELBOWS AND VENT LENGTHS

Models Input 

BTUH (kW) 

Pipe Size 

Inches (mm) 

Maximum Number of Elbows* 

Minimum 

Length

1 2 3 4 5 6 7 8 

60,000 (17.6)

1-1/2 (38)

15

10

N/A

N/A

N/A

N/A

N/A

N/A

1.5

60,000 (17.6)

2 (51)

60

55

50

45

40

35

25

15

1.5

60,000 (17.6)

3 (76)

85

80

75

70

65

60

50

40

10

80,000 (23.4)

2 (51)

60

55

50

45

40

35

25

15

1.5

80,000 (23.4)

3 (76)

85

80

75

70

65

60

50

40

10

80,000 (23.4)

2 (51)

60

55

50

45

40

35

25

15

1.5

80,000 (23.4)

3 (76)

85

80

75

70

65

60

50

40

10

100,000 (29.3)

2 (51)

25

20

15

10

N/A

N/A

N/A

N/A

1.5

100,000 (29.3)

3 (76)

80

75

70

65

60

55

45

35

1.5

120,000 (35.1)

3 (76)

55

50

45

40

35

25

15

N/A

1.5

Solvent cements are flammable and must be used in well-ventilated
areas only. Keep them away from heat, sparks and open flames.
Do not breathe vapors and avoid contact with skin and eyes.

Содержание PS9

Страница 1: ...n Kit Assembly 5 Dimensions 6 Accessory Downflow Filter Rack 7 Return Filter Grill and Return Duct Installation 7 Typical Attic Installation 8 Typical Suspended Furnace Crawl Space Installation 8 Gas...

Страница 2: ...ational vehicles Failure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combus...

Страница 3: ...nd repairs are performed Clearances for access Ample clearances should be provided to permit easy access to the unit The following minimum clearances are recommended 1 Twenty four 24 inches 61 cm betw...

Страница 4: ...proper fur nace operation Use the Example below to help you in calculating the duct area to deter mine whether the ducts have sufficient area so that the furnace oper ates at the specified external s...

Страница 5: ...T The furnace transition kit and the cooling coil cabinet MUST BE SEALED as needed to prevent leaks AND SECURED Refer to the assembly drawing in Figures 2 IMPORTANT On all installations without a coil...

Страница 6: ...recommended on all installations The connection of the plenum to the furnace and all the ducts connecting to the plenum must be sealed to prevent air leakage The sheet metal should be crosshatched to...

Страница 7: ...allation 1 Install the return filter rack on the top of the furnace return air opening Secure the filter rack to the front and back flanges with screws The return air plenum can be placed over the fil...

Страница 8: ...RAMING FILTER RACK MUST BE A MINIMUM DISTANCE OF 18 45 7 cm FROM THE FURANCE COMBUSTION AIR GAS PIPING VENT PIPE maintain required clearances to combustible RETURN AIR SUPPLY AIR 12 CLEARANCE FOR SERV...

Страница 9: ...ere the altitude is greater than 2 000 ft 610 m above sea level on natural gas or the altitude is greater than 4 000 ft 1219 m above sea level on propane LP gas Refer to Table 7 or the instructions in...

Страница 10: ...ion leads and wiring box may be relo cated to the left side of the furnace Remove the screws and cut wire tie holding excess wiring Reposition on the left side of the furnace and fas ten using holes p...

Страница 11: ...an what one furnace can deliver twinning can be used to make two furnaces operate in tandem When two furnaces are installed using the same duct system it is very important that the two furnace cir cul...

Страница 12: ...Cooling On a call for cooling Y signal from the wall thermostat both furnace blowers will come on at the same time in cooling speed When the thermostat is satisfied both blowers will stay on for 60 se...

Страница 13: ...5 elbows in the combustion air piping and a maximum of 5 elbows in the vent piping 4 Three vent terminal elbows two for vent pipe and one for air intake pipe are already accounted for as vent terminat...

Страница 14: ...cement must conform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent airtight and watertight seal 8 Support the combustion air and vent piping such that it is a...

Страница 15: ...ion2 A Clearance above grade veranda porch deck or balcony 12 inches 30 cm 12 inches 30 cm B Clearance to window or door that may be opened 6 inches 15 cm for applications 10 000 Btuh 3kW 12 inches 30...

Страница 16: ...eet elbow on the vent connec tion 2 Place the 2 5 08 cm PVC WYE Y assembly on the 2 5 08 cm 45 PVC street elbow 3 Locate the rubber condensate hose in front of the blower access panel 4 Slide the hose...

Страница 17: ...TION AIR This is a sealed combustion air configuration where the combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated...

Страница 18: ...ea of a specific louver or grille is not known refer to Table 10 to estimate free area Do not use less than 1 4 0 635 cm mesh Free area or louvers and grilles varies widely the installer should follow...

Страница 19: ...materials in the SEALED COM BUSTION AIR SUPPLY section in these instructions when installing the combustion air pipe from the unit and into a ventilated attic space or crawl space DO NOT terminate ven...

Страница 20: ...w the heat tape manufacturer s recommendations CONDENSATE DRAIN HOSE PART NUMBERS DOWNFLOW HORIZONTAL CONDENSATE INTERNAL DRAIN CONFIGURATIONS Downflow Furnace is shipped with one end of condensate ho...

Страница 21: ...all hose 6 between the top drain of the rain gutter of the inducer and the remaining open end of 3 8 barbed tee 13 Ensure that all hoses are properly installed have no kinks and are draining properly...

Страница 22: ...er smaller dogleg end of hose 10 should be installed into the large recessed drain in the condensate trap 7 Install the condensate trap bracket with the condensate trap on to the front side of the fur...

Страница 23: ...n air blower heat exchanger or a blocked vent pipe connection Corrective action is required These are manual reset controls that must be reset before operation can continue PRESSURE SWITCHES This furn...

Страница 24: ...will start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c...

Страница 25: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Страница 26: ...gas valve as described in E above There will be no second connection to the manometer as it will reference atmo spheric pressure Refer to Figure 36 for connection details IMPORTANT The cap for the pre...

Страница 27: ...by positioning the jumper on two of the four positions as shown in Figure 38 The furnace control board also allows user selection of the blower speed that is energized during continuous fan operation...

Страница 28: ...4 1554 44 1532 43 1502 43 1457 41 1409 40 1327 38 1221 35 Medium Low 1256 36 1275 36 1275 36 1288 36 1275 36 1265 36 1232 35 1187 34 1126 32 1023 29 Low 937 27 939 27 936 26 945 27 942 27 936 26 912 2...

Страница 29: ...peed blower it is found that total system static is 0 58 w c To determine the system airflow complete the following steps 1 Obtain the airflow values at 0 50 0 60 ESP Airflow 0 50 2125 CFM Airflow 0 6...

Страница 30: ...035 20646 001 Rev A 1004 30 Unitary Products Group SECTION XII WIRING DIAGRAM FIGURE 39 Wiring Diagram...

Страница 31: ...035 20646 001 Rev A 1004 Unitary Products Group 31 NOTES...

Страница 32: ...to change without notice Printed in U S A 035 20646 001 Rev A 1004 Copyright by York International Corp 2004 All rights reserved Supersedes Nothing Unitary 5005 Norman Product York OK Group Drive 7306...

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