Unitary products group PS9 Скачать руководство пользователя страница 10

035-20646-001 Rev. A (1004)

10

Unitary Products Group

SECTION V: ELECTRICAL POWER

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
* Wire size and overcurrent protection must comply with the National Electric Code.

NOTES: 

1. For altitudes above 2000 ft. (609 m) reduce capacity 4% for each 1000 ft. above sea level.
2. Wire size based on copper conductors, 140° F (60°C), 3% voltage drop.
3. Continuous return air temperature must not be below 55°F (12.8° C).

ELECTRICAL POWER CONNECTIONS

Field wiring to the unit must be grounded. Electric wires that are field
installed shall conform to the temperature limitation for 63°F (35°C) rise
wire when installed in accordance with instructions. Refer to Table 7 in
these instructions for specific furnace electrical data.

SUPPLY VOLTAGE CONNECTIONS

1.

Provide a power supply separate from all other circuits. Install
overcurrent protection and disconnect switch per local/national
electrical codes. The switch should be close to the unit for conve-
nience in servicing. With the disconnect or fused switch in the OFF
position, check all wiring against the unit wiring label. Refer to the
wiring diagram in this instruction.

2.

Remove the screws retaining the wiring box cover. Route the
power wiring through the opening in the unit into the junction box
with a conduit connector or other proper connection. In the junc-
tion box there will be three wires, a Black Wire, a White Wire and a
Green Wire. Connect the power supply as shown on the unit-wir-
ing label on the inside of the blower compartment door or the wir-
ing schematic in this section. The black furnace lead must be
connected to the L1 (hot) wire from the power supply. The white
furnace lead must be connected to neutral. Connect the green fur-
nace lead (equipment ground) to the power supply ground. An

alternate wiring method is to use a field provided 2” (5.08 cm) x 4”
(10.2 cm) box and cover on the outside of the furnace. Route the
furnace leads into the box using a protective bushing where the
wires pass through the furnace panel. After making the wiring con-
nections replace the wiring box cover and screws. Refer to Figure
10.

3.

The furnace's control system requires correct polarity of the power
supply and a proper ground connection. Refer to Figure 11.

IMPORTANT: 

The power connection leads and wiring box may be relo-

cated to the left side of the furnace. Remove the screws and cut wire tie
holding excess wiring. Reposition on the left side of the furnace and fas-
ten using holes provided.

PROPANE AND HIGH ALTITUDE CONVERSION KITS
It is very important to choose the correct kit and/or gas orifices for the altitude and the type of gas for which the furnace is being installed.
Only use natural gas in furnaces designed for natural gas. Only use propane (LP) gas for furnaces that have been properly converted to use pro-
pane (LP) gas. Do not use this furnace with butane gas.
Incorrect gas orifices or a furnace that has been improperly converted will create an extremely dangerous condition resulting in premature heat
exchanger failure, excessive sooting, high levels of carbon monoxide, personal injury, property damage, a fire hazard and/or death.
High altitude and propane (LP) conversions are required in order for the appliance to satisfactory meet the application.
An authorized distributor or dealer must make all gas conversions.
In Canada, a certified conversion station or other qualified agency, using factory specified and/or approved parts, must perform the conversion.
The installer must take every precaution to insure that the furnace has been converted to the proper gas orifice size when the furnace is installed.
Do not attempt to drill out any orifices to obtain the proper orifice size. Drilling out a gas orifice will cause misalignment of the burner flames,
causing premature heat exchanger burnout, high levels of carbon monoxide, excessive sooting, a fire hazard, personal injury, property damage
and/or death.

TABLE 8: 

Electrical and Performance Data

Input

Output

Nominal Airflow

Cabinet Width

AFUE

Air Temp. Rise

MBH

kW

MBH

kW

CFM

m

3

/min

In.

mm

%

°F

°C

60

18

55

16.1

1200

34.0

17-1/2

444

92

35 - 65

19 - 36

80

23

74

21.7

1200

34.0

17-1/2

444

91

35 - 65

19 - 36

80

23

74

21.7

1600

45.3

21

533

92

35 - 65

19 - 36

100

29

93

27.3

1600

45.3

21

533

92

35 - 65

19 - 36

100

29

93

27.3

2000

56.6

21

533

92

35 - 65

19 - 36

120

35

112

32.8

2000

56.6

24-1/2

622

92

35 - 65

19 - 36

Input

Max. Outlet 

Air Temp.

Blower

Blower Size

Total Unit 

Max. 

Over-current 

Protect

Min. Wire Size

(awg) @ 75 ft. 

One Way

MBH kW

°F

°C

HP

Amps

In.

mm

Amps

60

18

170

76.7

1/2

7.0

11 x 8

279 x 203

9

20

14

80

23

165

76.7

1/2

7.0

11 x 8

279 x 203

9

20

14

80

23

170

76.7

3/4

10.2

11 x 10

279 x 254

12

20

14

100

29

165

79.4

3/4

10.2

11 x 10

254 x 254

12

20

14

100

29

165

79.4

1

12.7

11 x 11

279 x 279

14

20

12

120

35

165

76.7

1

12.7

11 x 11

279 x 279

14

20

12

Use copper conductors only.

 FIGURE 11:  

Electrical Wiring

(BLK) LI (HOT)

(WHT) N

(GRN)GND

JUNCTION
BOX

TRANSFORMER

BLOWER
COMPARTMENT

CLASS 2 SYSTEM
CONTROL WIRING
TO THERMOSTAT

COMBUSTION
AIR

VENT PIPE

IGNITION
MODULE

Содержание PS9

Страница 1: ...n Kit Assembly 5 Dimensions 6 Accessory Downflow Filter Rack 7 Return Filter Grill and Return Duct Installation 7 Typical Attic Installation 8 Typical Suspended Furnace Crawl Space Installation 8 Gas...

Страница 2: ...ational vehicles Failure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combus...

Страница 3: ...nd repairs are performed Clearances for access Ample clearances should be provided to permit easy access to the unit The following minimum clearances are recommended 1 Twenty four 24 inches 61 cm betw...

Страница 4: ...proper fur nace operation Use the Example below to help you in calculating the duct area to deter mine whether the ducts have sufficient area so that the furnace oper ates at the specified external s...

Страница 5: ...T The furnace transition kit and the cooling coil cabinet MUST BE SEALED as needed to prevent leaks AND SECURED Refer to the assembly drawing in Figures 2 IMPORTANT On all installations without a coil...

Страница 6: ...recommended on all installations The connection of the plenum to the furnace and all the ducts connecting to the plenum must be sealed to prevent air leakage The sheet metal should be crosshatched to...

Страница 7: ...allation 1 Install the return filter rack on the top of the furnace return air opening Secure the filter rack to the front and back flanges with screws The return air plenum can be placed over the fil...

Страница 8: ...RAMING FILTER RACK MUST BE A MINIMUM DISTANCE OF 18 45 7 cm FROM THE FURANCE COMBUSTION AIR GAS PIPING VENT PIPE maintain required clearances to combustible RETURN AIR SUPPLY AIR 12 CLEARANCE FOR SERV...

Страница 9: ...ere the altitude is greater than 2 000 ft 610 m above sea level on natural gas or the altitude is greater than 4 000 ft 1219 m above sea level on propane LP gas Refer to Table 7 or the instructions in...

Страница 10: ...ion leads and wiring box may be relo cated to the left side of the furnace Remove the screws and cut wire tie holding excess wiring Reposition on the left side of the furnace and fas ten using holes p...

Страница 11: ...an what one furnace can deliver twinning can be used to make two furnaces operate in tandem When two furnaces are installed using the same duct system it is very important that the two furnace cir cul...

Страница 12: ...Cooling On a call for cooling Y signal from the wall thermostat both furnace blowers will come on at the same time in cooling speed When the thermostat is satisfied both blowers will stay on for 60 se...

Страница 13: ...5 elbows in the combustion air piping and a maximum of 5 elbows in the vent piping 4 Three vent terminal elbows two for vent pipe and one for air intake pipe are already accounted for as vent terminat...

Страница 14: ...cement must conform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent airtight and watertight seal 8 Support the combustion air and vent piping such that it is a...

Страница 15: ...ion2 A Clearance above grade veranda porch deck or balcony 12 inches 30 cm 12 inches 30 cm B Clearance to window or door that may be opened 6 inches 15 cm for applications 10 000 Btuh 3kW 12 inches 30...

Страница 16: ...eet elbow on the vent connec tion 2 Place the 2 5 08 cm PVC WYE Y assembly on the 2 5 08 cm 45 PVC street elbow 3 Locate the rubber condensate hose in front of the blower access panel 4 Slide the hose...

Страница 17: ...TION AIR This is a sealed combustion air configuration where the combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated...

Страница 18: ...ea of a specific louver or grille is not known refer to Table 10 to estimate free area Do not use less than 1 4 0 635 cm mesh Free area or louvers and grilles varies widely the installer should follow...

Страница 19: ...materials in the SEALED COM BUSTION AIR SUPPLY section in these instructions when installing the combustion air pipe from the unit and into a ventilated attic space or crawl space DO NOT terminate ven...

Страница 20: ...w the heat tape manufacturer s recommendations CONDENSATE DRAIN HOSE PART NUMBERS DOWNFLOW HORIZONTAL CONDENSATE INTERNAL DRAIN CONFIGURATIONS Downflow Furnace is shipped with one end of condensate ho...

Страница 21: ...all hose 6 between the top drain of the rain gutter of the inducer and the remaining open end of 3 8 barbed tee 13 Ensure that all hoses are properly installed have no kinks and are draining properly...

Страница 22: ...er smaller dogleg end of hose 10 should be installed into the large recessed drain in the condensate trap 7 Install the condensate trap bracket with the condensate trap on to the front side of the fur...

Страница 23: ...n air blower heat exchanger or a blocked vent pipe connection Corrective action is required These are manual reset controls that must be reset before operation can continue PRESSURE SWITCHES This furn...

Страница 24: ...will start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c...

Страница 25: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Страница 26: ...gas valve as described in E above There will be no second connection to the manometer as it will reference atmo spheric pressure Refer to Figure 36 for connection details IMPORTANT The cap for the pre...

Страница 27: ...by positioning the jumper on two of the four positions as shown in Figure 38 The furnace control board also allows user selection of the blower speed that is energized during continuous fan operation...

Страница 28: ...4 1554 44 1532 43 1502 43 1457 41 1409 40 1327 38 1221 35 Medium Low 1256 36 1275 36 1275 36 1288 36 1275 36 1265 36 1232 35 1187 34 1126 32 1023 29 Low 937 27 939 27 936 26 945 27 942 27 936 26 912 2...

Страница 29: ...peed blower it is found that total system static is 0 58 w c To determine the system airflow complete the following steps 1 Obtain the airflow values at 0 50 0 60 ESP Airflow 0 50 2125 CFM Airflow 0 6...

Страница 30: ...035 20646 001 Rev A 1004 30 Unitary Products Group SECTION XII WIRING DIAGRAM FIGURE 39 Wiring Diagram...

Страница 31: ...035 20646 001 Rev A 1004 Unitary Products Group 31 NOTES...

Страница 32: ...to change without notice Printed in U S A 035 20646 001 Rev A 1004 Copyright by York International Corp 2004 All rights reserved Supersedes Nothing Unitary 5005 Norman Product York OK Group Drive 7306...

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