Unitary products group GY8S*UH Скачать руководство пользователя страница 8

166753-UIM-C-0706

8

Unitary Products Group

SECTION IV: GAS PIPING

SECTION IV: GAS PIPING

SECTION IV: GAS PIPING

SECTION IV: GAS PIPING

GAS SAFETY

GAS SAFETY

GAS SAFETY

GAS SAFETY

IMPORTANT: 

Plan your gas supply before determining the correct gas

pipe  entry.  Use  90-degree  service  elbow(s),  or  short  nipples  and  con-
ventional 90-degree elbow(s) to enter through the cabinet access holes.

GAS PIPING INSTALLATION

GAS PIPING INSTALLATION

GAS PIPING INSTALLATION

GAS PIPING INSTALLATION

Properly  sized  wrought  iron,  approved  flexible  or  steel  pipe  must  be
used when making gas connections to the unit. If local codes allow the
use of a flexible gas appliance connection, always use a new listed con-
nector. Do not use a connector that has previously serviced another gas
appliance.
Some utility companies or local codes require pipe sizes larger than the
minimum sizes listed in these instructions and in the codes. The furnace
rating  plate  and the instructions  in  this  section specify the type of gas
approved for this furnace - only use those approved gases. The instal-
lation  of  a  drip  leg  and  ground  union  is  required.  Refer  to  Figure  8.

IMPORTANT: 

An  accessible  manual  shutoff  valve  must  be  installed

upstream of the furnace gas controls and within 6 feet (1.8 m) of the fur-
nace.

The  furnace  must  be  isolated  from  the  gas  supply  piping  system  by
closing its individual external manual shutoff valve during any pressure
testing  of  the  gas  supply  piping  system  at  pressures  equal  to  or  less
than 1/2 psig (3.5 kPa).

Gas piping may be connected from either side of the furnace using any
of the gas pipe entry knockouts on both sides of the furnace. Refer to
Figure 1 dimensions.

GAS ORIFICE CONVERSION FOR PROPANE (LP)

GAS ORIFICE CONVERSION FOR PROPANE (LP)

GAS ORIFICE CONVERSION FOR PROPANE (LP)

GAS ORIFICE CONVERSION FOR PROPANE (LP)

This furnace is constructed at the factory for natural gas-fired operation, 
but may be converted to operate on propane (LP) gas by using a fac-
tory-supplied LP conversion kit. Follow the instructions supplied with 
the LP kit. Refer to Table 6 or the instructions in the propane (LP) con-
version kit for the proper gas orifice size.

HIGH ALTITUDE GAS ORIFICE CONVERSION

HIGH ALTITUDE GAS ORIFICE CONVERSION

HIGH ALTITUDE GAS ORIFICE CONVERSION

HIGH ALTITUDE GAS ORIFICE CONVERSION

This furnace is constructed at the factory for natural gas-fired operation
at 0 – 8,000 feet (0-m – 2,438 m) above sea level.

The  manifold  pressure  must  be  changed  in  order  to  manitain  proper
and safe operation when the furnace is installed in a location where the
altitude is greater than 8,000 feet (2,438 m) above sea level. Refer to to
Table 6 for proper manifold pressure settings.

HIGH ALTITUDE PRESSURE SWITCH CONVERSION

HIGH ALTITUDE PRESSURE SWITCH CONVERSION

HIGH ALTITUDE PRESSURE SWITCH CONVERSION

HIGH ALTITUDE PRESSURE SWITCH CONVERSION

For installation where the altitude is less than 8,000 feet (2,438 m), it is
not required that the pressure switch be changed. For altitudes above
8,000  feet  (2,438  m),  see  Table  16  Field  Installed  Accessories  -  High
Altitude Pressure Switch

An  overpressure  protection  device,  such  as  a  pressure  regulator,
must be installed in the gas piping system upstream of the furnace
and must act to limit the downstream pressure to the gas valve so it
does not exceed 0.5 PSI (14" w.c. (3.48 kPa). Pressures exceeding
0.5 PSI (14” w.c. (3.48 kPa) at the gas valve will cause damage to
the  gas  valve,  resulting  in  a  fire  or explosion  or  cause  damage  to
the  furnace  or  some  of  its  components  that  will  result  in  property
damage and loss of life.

 FIGURE 5:  

Gas Valve - All Except GR Models

 FIGURE 6:  

Gas Valve - GR Models Only

 FIGURE 7:  

Upflow Gas Piping

INLET

WRENCH
BOSS

INLET
PRESSURE
PORT

ON

OFF

ON/OFF SWITCH
(Shown in ON position)

MAIN REGULATOR
ADJUSTMENT

OUTLET

OUTLET
PRESSURE
PORT

VENT PORT

O

F

F

ON

INLET

WRENCH
BOSS

ON/OFF SWITCH
(shown in OFF position)

MAIN REGULATOR
ADJUSTMENT

OUTLET

SUPPLY
PRESSURE
TAP

OUTLET
(MANIFOLD)
PRESSURE
TAP

ELECTRICAL
CONNECTIONS

EXTERNAL MANUAL

SHUTOFF VALVE

TO GAS

SUPPLY

TO GAS

SUPPLY

GROUNDED JOINT UNION

MAY BE INSTALLED

INSIDE OR OUTSIDE UNIT.

DRIP

LEG

 FIGURE 8:  

Horizontal Gas Piping

The  gas  valve  body  is  a  very  thin  casting  that  cannot  take  any
external pressure. Never apply a pipe wrench to the body of the gas
valve when installing piping. A wrench must be placed on the octa-
gon hub located on the gas inlet side of the valve. Placing a wrench
to the body of the gas valve will damage the valve causing improper
operation and/or the valve to leak.

LoNOx furnaces requiring propane (LP) gas must have the LoNOx
screens  removed  prior  to  installation  and  operation.  See  propane
instructions 035-14445-000 or the start up procedure at the back of
these instructions on proper removal of the NOx screens.

MANUAL

SHUT-OFF

VALVE

GAS

PIPE

GAS

PIPE

DRIP

LEG

MANUAL

SHUT-OFF VALVE

GAS VALVE

GAS BURNERS

DRIP

LEG

Содержание GY8S*UH

Страница 1: ...PIPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 12 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DIAGRAM SAFETY 1 LIST OF FIGURES Dimensions 5 Typical Attic Installation 6 Typical Suspended Furnace Crawl Space Installation 7 Side Return Cutout Markings 7 Gas Valve All Except GR Models 8 Gas Valve GR Models Only 8 Upflow Gas Piping 8 Horizontal Gas Piping 8 Electrical Wiring...

Страница 2: ...y to be sure that the elec trical characteristics match All models use nominal 115 VAC 1 Phase 60 Hertz power supply DO NOT CONNECT THIS APPLI ANCE TO A 50 HZ POWER SUPPLY OR A VOLTAGE ABOVE 130 VOLTS Furnace shall be installed so the electrical components are pro tected from water Installing and servicing heating equipment can be hazardous due to the electrical components and the gas fired compon...

Страница 3: ...clearances shall take precedence over clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage A gas fired furnace for installation in a residential garage must be installed so the burner s and the ignition source are located not less than 18 inches 46 cm above the floor and the furnace must be located or protected to avoid physical dama...

Страница 4: ...by subtracting the Return Air Temperature Reading from the Supply Air Temperature Read ing 2 The External Static Pressure is determined by adding the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading adding the pressure across any applied a coil and the drop across the return air filter TABLES 2 3 are to be used as a guide only to help the installer deter mine if the d...

Страница 5: ...gas orifice and or a faulty limit switch can cause the furnace to operate above the maximum supply air temperature Refer to sections II III and IX for additional informa tion on correcting the problem FIGURE 1 Dimensions FRONT LEFT SIDE RIGHT SIDE B 20 40 A 28 1 2 3 4 14 3 4 5 3 8 VENT CONNECTIONS POWER WIRING 7 8 HOLE 2 1 2 ACCESS WIRING 7 8 K O 16 8 3 4 T STAT WIRING 7 8 K O 1 1 8 2 1 4 14 23 1 ...

Страница 6: ...d with the air conditioning coil for additional information Horizontal Installations Without a Cooling Coil Cabinet When installing this appliance the furnace must be installed so as to create a closed duct system the supply duct system must be con nected to the furnace outlet and the supply duct system must terminate outside the space containing the furnace When replacing an existing furnace if t...

Страница 7: ...ilter rack following the instructions provided with that accessory If a filter s is provided at another location in the return air system the ductwork may be directly attached to the furnace side panel An accessory filter rack is available for mounting the filter exter nal to the cabinet IMPORTANT Some accessories such as electronic air cleaners and pleated media may require a larger side opening ...

Страница 8: ...e factory for natural gas fired operation at 0 8 000 feet 0 m 2 438 m above sea level The manifold pressure must be changed in order to manitain proper and safe operation when the furnace is installed in a location where the altitude is greater than 8 000 feet 2 438 m above sea level Refer to to Table 6 for proper manifold pressure settings HIGH ALTITUDE PRESSURE SWITCH CONVERSION HIGH ALTITUDE PR...

Страница 9: ...cy using factory specified and or approved parts must perform the conversion The installer must take every precaution to insure that the furnace has been converted to the proper gas orifice size when the furnace is installed Do not attempt to drill out any orifices to obtain the proper orifice size Drilling out a gas orifice will cause misalignment of the burner flames causing premature heat excha...

Страница 10: ...d cut wire tie holding excess wiring Reposition on the left side of the furnace and fas ten using holes provided LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OF...

Страница 11: ...mmon C 24 Volt Common Optional w Batteries BN11C01124 DP11C40124 PSC FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT HP1 W 031 01975 Series Demand Control Single Stage H P E RD E BD ERHS HPX13 w Single Stage Furnace 1 Stage Cooling Ready G L 8 9S XYF80 U XYF80 U L XYF90 U SINGLE STAGE HEAT PUMP DN22U00124 BP21H50124 PP32H70124 THERMOS...

Страница 12: ... s Separate plenums and supply ducts systems cannot be utilized A sin gle return air plenum common to both furnaces must be used It is sug gested that a return platform be utilized with bottom air entrance into each furnace If a side entrance return system is used the common return duct must be divided equally so as to supply each furnace with an equal amount of return air Both furnaces must be id...

Страница 13: ...a single two stage furnace This allows only one furnace to supply heat during times when the heat output from one furnace is sufficient to satisfy the demand When one duct system is used for two furnaces it is necessary that the two blowers operate in unison The twinning func tion of this board ensures that both blowers turn on and off simulta neously and operate on the same blower speed Even when...

Страница 14: ...res the maximum allowable vent pipe length the furnace must be converted for high altitude operation Refer to SECTION IV GAS PIP ING of these instructions and the proper high altitude application instruction for details VENTING INTO AN EXISTING CHIMNEY VENTING INTO AN EXISTING CHIMNEY VENTING INTO AN EXISTING CHIMNEY VENTING INTO AN EXISTING CHIMNEY For Category I installations the furnace shall b...

Страница 15: ... to the proper length beginning at the furnace 2 Deburr the piping inside and outside 3 Dry fit the vent piping assembly from the furnace to the termination checking for proper fit support and slope Piping should be sup ported with pipe hangers to prevent sagging The maximum spac ing between hangers is 5 feet 1 5 m 4 Assemble the vent piping from the furnace to the termination securing the pipe co...

Страница 16: ...tionable 6 Horizontal portions of the vent system must slope upwards and be supported to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every 4 ft 1 22 m FAN ASSISTED COMBUSTION SYSTEM FAN ASSISTED COMBUSTION SYSTEM FAN ASSISTED COMBUSTION SYSTEM FAN ASSISTED COMBUSTION SYSTEM An appliance equipped with an integral mech...

Страница 17: ...ed for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position FIGURE 20 Combustion Airflow Path Through The Furnace Casing to the Burner Box This type of installation requires that the supply air to the appli ance s be of a sufficient amount to suppor...

Страница 18: ...rizontally from the burner level of the appliance Refer to AIR SOURCE FROM OUTDOORS AND VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check procedure 2 The duct shall be either metal or a material meeting the class 1 requirements of CAN4 S110 Standard for Air Ducts 3 The duct shall be least the same cross sectional area as the free area of the air sup...

Страница 19: ...ction Corrective action is required These are manual reset controls that must be reset before operation can continue PRESSURE SWITCHES PRESSURE SWITCHES PRESSURE SWITCHES PRESSURE SWITCHES This furnace is supplied with a pressure switch which monitors the flow through the combustion air vent piping system This switch de ener gizes the ignition control module and the gas valve if any of the follow ...

Страница 20: ...ng 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following items 12 30 cm length x 1 8 0 3 cm diameter tubing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 0 3 cm reducing coupling 1 1 8 0 3 cm adapter 1 Dwyer Manometer These items are requi...

Страница 21: ...ter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided...

Страница 22: ...gure 30 for connection details IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or tightening the cap does not adjust the flow of gas NOTE The regulated outlet pressures both low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following spe...

Страница 23: ...ssure regulator adjustment cap and adjustment screws on main gas valve 7 After the manifold pressure has been adjusted re calculate the furnace input to make sure you have not exceeded the specified input on the rating plate Refer to CALCULATING THE FURNACE INPUT NATURAL GAS 8 Once the correct BTU kW input has been established turn the gas valve to OFF and turn the electrical supply switch to OFF ...

Страница 24: ...lter pressure drop values in Table 15 are typical values for the type of filter listed and should only be used as a guideline Actual pres sure drop ratings for each filter type vary between filter manufacturers MANIFOLD PRESSURE U TUBE CONNECTION FIGURE 29 Reading Gas Pressure The temperature rise or temperature difference between the return air and the supply heated air from the furnace must be w...

Страница 25: ...c is 0 58 w c To determine the system airflow complete the following steps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 1250 CFM 35 4 m3 min Airflow 0 60 1180 CFM 33 4 m3 min Subtract the airflow 0 50 w c 125 Pa from the airflow 0 60 w c 150 Pa to obtain airflow difference 1180 1250 70 CFM 12 m3 min Subtract the total system static from 0 50 w c 125 Pa and divide t...

Страница 26: ... 35 7 Medium Low 1720 1700 1670 1620 1570 1500 1430 1310 1160 1000 48 7 48 1 47 3 45 9 44 5 42 5 40 5 37 1 32 8 28 3 Low 1410 1390 1360 1330 1280 1220 1170 1060 930 840 39 9 39 4 38 5 37 7 36 2 34 5 33 1 30 0 26 3 23 8 100 1200 B High 1700 1620 1560 1480 1390 1300 1210 1110 970 820 48 1 45 9 44 2 41 9 39 4 36 8 34 3 31 4 27 5 23 2 Medium High 1430 1400 1350 1300 1230 1160 1080 980 870 710 40 5 39 ...

Страница 27: ...2030 1980 1910 1850 1710 1570 1300 59 7 59 7 58 6 57 5 56 1 54 1 52 4 48 4 44 5 36 8 Medium Low 1690 1690 1650 1610 1540 1480 1410 1280 1170 1030 47 9 47 9 46 7 45 6 43 6 41 9 39 9 36 2 33 1 29 2 Low 1350 1330 1310 1290 1260 1220 1150 1050 970 860 38 2 37 7 37 1 36 5 35 7 34 5 32 6 29 7 27 5 24 4 100 1200 B High 1780 1710 1640 1560 1490 1390 1290 1180 1030 820 50 4 48 4 46 4 44 2 42 2 39 4 36 5 33...

Страница 28: ...Copyright by York International Corp 2006 All rights reserved Supersedes 166753 UIM B 0306 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION X WIRING DIAGRAM SECTION X WIRING DIAGRAM SECTION X WIRING DIAGRAM SECTION X WIRING DIAGRAM FIGURE 31 Wiring Diagram ...

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