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166753-UIM-C-0706

10

Unitary Products Group

SUPPLY VOLTAGE CONNECTIONS

SUPPLY VOLTAGE CONNECTIONS

SUPPLY VOLTAGE CONNECTIONS

SUPPLY VOLTAGE CONNECTIONS

1.

Provide  a  power  supply  separate  from  all  other  circuits.  Install
overcurrent  protection  and  disconnect  switch  per  local/national
electrical codes. The switch should be close to the unit for conve-
nience in servicing. With the disconnect or fused switch in the OFF
position, check all wiring against the unit wiring label. Refer to the
wiring diagram in this instruction.

2.

Remove  the  screws  retaining  the  wiring  box  cover.  Route  the
power wiring through the opening in the unit into the junction box
with  a  conduit  connector  or  other  proper  connection.  In  the  junc-
tion box there will be three wires, a Black Wire, a White Wire and a
Green Wire. Connect the power supply as shown on the unit-wir-
ing label on the inside of the blower compartment door or the wir-
ing  schematic  in  this  section.  The  black  furnace  lead  must  be
connected  to  the  L1  (hot)  wire  from  the  power  supply.  The  white
furnace lead must be connected to neutral. Connect the green fur-
nace  lead  (equipment  ground)  to  the  power  supply  ground.  An
alternate wiring method is to use a field provided 2” (5.1 cm) x 4”
(10.2 cm) box and cover on the outside of the furnace. Route the
furnace  leads  into  the  box  using  a  protective  bushing  where  the
wires pass through the furnace panel. After making the wiring con-
nections replace the wiring box cover and screws. Refer to Figure
10.

3.

The furnace's control system requires correct polarity of the power
supply and a proper ground connection. Refer to Figure 10.

IMPORTANT: 

The power connection leads and wiring box may be relo-

cated to the left side of the furnace. Remove the screws and cut wire tie
holding excess wiring. Reposition on the left side of the furnace and fas-
ten using holes provided.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

LOW VOLTAGE CONTROL WIRING CONNECTIONS

LOW VOLTAGE CONTROL WIRING CONNECTIONS

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install  the  field-supplied  thermostat  by  following  the  instructions  that
come with the thermostat. With the thermostat set in the OFF position
and  the  main  electrical  source  disconnected,  connect  the  thermostat
wiring  from  the  wiring  connections  on  the  thermostat  to  the  terminal
board on the ignition module, as shown in Figure 11. Electronic thermo-
stats may require the common wire to be connected as shown in Figure
11. Apply strain relief to thermostat wires passing through cabinet. If air
conditioning  equipment  is  installed,  use  thermostat  wiring  to  connect
the Y and C terminals on the furnace control board to the proper wires
on the condensing unit (unit outside). 

IMPORTANT: 

Set  the  heat  anticipator  in  the  room  thermostat  to  0.4

amps. Setting it lower will cause short cycles. Setting it higher will cause
the room temperature to exceed the set points.

IMPORTANT: 

Some electronic thermostats do not have adjustable heat

anticipators. They may have other type cycle rate adjustments. Follow
the thermostat manufacturer's instructions.

The  24-volt,  40  VA  transformer  is  sized  for  the  furnace  components
only, and should not be connected to power  auxiliary devices such as
humidifiers, air cleaners, etc. The transformer may provide power for an
air conditioning unit contactor.

For additional connection diagrams for all UPG equipment refer to “Low
Voltage System Wiring” document available online at www.upgnet.com
in the Product Catalog Section.

 FIGURE 9:  

Electrical Wiring

Y W R GC

CLASS 2 SYSTEM

CONTROL WIRING

TO THERMOSTAT

TRANSFORMER

IGNITION MODULE

BURNER COMPARTMENT

BLOWER COMPARTMENT

DOOR SWITCH

JUNCTION

BOX

BLK/BLK

WHT/WHT

GRN/GRN

L1

HOT

WHT

N

GND

GRN

BLK

Содержание GY8S*UH

Страница 1: ...PIPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 12 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DIAGRAM SAFETY 1 LIST OF FIGURES Dimensions 5 Typical Attic Installation 6 Typical Suspended Furnace Crawl Space Installation 7 Side Return Cutout Markings 7 Gas Valve All Except GR Models 8 Gas Valve GR Models Only 8 Upflow Gas Piping 8 Horizontal Gas Piping 8 Electrical Wiring...

Страница 2: ...y to be sure that the elec trical characteristics match All models use nominal 115 VAC 1 Phase 60 Hertz power supply DO NOT CONNECT THIS APPLI ANCE TO A 50 HZ POWER SUPPLY OR A VOLTAGE ABOVE 130 VOLTS Furnace shall be installed so the electrical components are pro tected from water Installing and servicing heating equipment can be hazardous due to the electrical components and the gas fired compon...

Страница 3: ...clearances shall take precedence over clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage A gas fired furnace for installation in a residential garage must be installed so the burner s and the ignition source are located not less than 18 inches 46 cm above the floor and the furnace must be located or protected to avoid physical dama...

Страница 4: ...by subtracting the Return Air Temperature Reading from the Supply Air Temperature Read ing 2 The External Static Pressure is determined by adding the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading adding the pressure across any applied a coil and the drop across the return air filter TABLES 2 3 are to be used as a guide only to help the installer deter mine if the d...

Страница 5: ...gas orifice and or a faulty limit switch can cause the furnace to operate above the maximum supply air temperature Refer to sections II III and IX for additional informa tion on correcting the problem FIGURE 1 Dimensions FRONT LEFT SIDE RIGHT SIDE B 20 40 A 28 1 2 3 4 14 3 4 5 3 8 VENT CONNECTIONS POWER WIRING 7 8 HOLE 2 1 2 ACCESS WIRING 7 8 K O 16 8 3 4 T STAT WIRING 7 8 K O 1 1 8 2 1 4 14 23 1 ...

Страница 6: ...d with the air conditioning coil for additional information Horizontal Installations Without a Cooling Coil Cabinet When installing this appliance the furnace must be installed so as to create a closed duct system the supply duct system must be con nected to the furnace outlet and the supply duct system must terminate outside the space containing the furnace When replacing an existing furnace if t...

Страница 7: ...ilter rack following the instructions provided with that accessory If a filter s is provided at another location in the return air system the ductwork may be directly attached to the furnace side panel An accessory filter rack is available for mounting the filter exter nal to the cabinet IMPORTANT Some accessories such as electronic air cleaners and pleated media may require a larger side opening ...

Страница 8: ...e factory for natural gas fired operation at 0 8 000 feet 0 m 2 438 m above sea level The manifold pressure must be changed in order to manitain proper and safe operation when the furnace is installed in a location where the altitude is greater than 8 000 feet 2 438 m above sea level Refer to to Table 6 for proper manifold pressure settings HIGH ALTITUDE PRESSURE SWITCH CONVERSION HIGH ALTITUDE PR...

Страница 9: ...cy using factory specified and or approved parts must perform the conversion The installer must take every precaution to insure that the furnace has been converted to the proper gas orifice size when the furnace is installed Do not attempt to drill out any orifices to obtain the proper orifice size Drilling out a gas orifice will cause misalignment of the burner flames causing premature heat excha...

Страница 10: ...d cut wire tie holding excess wiring Reposition on the left side of the furnace and fas ten using holes provided LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OF...

Страница 11: ...mmon C 24 Volt Common Optional w Batteries BN11C01124 DP11C40124 PSC FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT HP1 W 031 01975 Series Demand Control Single Stage H P E RD E BD ERHS HPX13 w Single Stage Furnace 1 Stage Cooling Ready G L 8 9S XYF80 U XYF80 U L XYF90 U SINGLE STAGE HEAT PUMP DN22U00124 BP21H50124 PP32H70124 THERMOS...

Страница 12: ... s Separate plenums and supply ducts systems cannot be utilized A sin gle return air plenum common to both furnaces must be used It is sug gested that a return platform be utilized with bottom air entrance into each furnace If a side entrance return system is used the common return duct must be divided equally so as to supply each furnace with an equal amount of return air Both furnaces must be id...

Страница 13: ...a single two stage furnace This allows only one furnace to supply heat during times when the heat output from one furnace is sufficient to satisfy the demand When one duct system is used for two furnaces it is necessary that the two blowers operate in unison The twinning func tion of this board ensures that both blowers turn on and off simulta neously and operate on the same blower speed Even when...

Страница 14: ...res the maximum allowable vent pipe length the furnace must be converted for high altitude operation Refer to SECTION IV GAS PIP ING of these instructions and the proper high altitude application instruction for details VENTING INTO AN EXISTING CHIMNEY VENTING INTO AN EXISTING CHIMNEY VENTING INTO AN EXISTING CHIMNEY VENTING INTO AN EXISTING CHIMNEY For Category I installations the furnace shall b...

Страница 15: ... to the proper length beginning at the furnace 2 Deburr the piping inside and outside 3 Dry fit the vent piping assembly from the furnace to the termination checking for proper fit support and slope Piping should be sup ported with pipe hangers to prevent sagging The maximum spac ing between hangers is 5 feet 1 5 m 4 Assemble the vent piping from the furnace to the termination securing the pipe co...

Страница 16: ...tionable 6 Horizontal portions of the vent system must slope upwards and be supported to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every 4 ft 1 22 m FAN ASSISTED COMBUSTION SYSTEM FAN ASSISTED COMBUSTION SYSTEM FAN ASSISTED COMBUSTION SYSTEM FAN ASSISTED COMBUSTION SYSTEM An appliance equipped with an integral mech...

Страница 17: ...ed for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position FIGURE 20 Combustion Airflow Path Through The Furnace Casing to the Burner Box This type of installation requires that the supply air to the appli ance s be of a sufficient amount to suppor...

Страница 18: ...rizontally from the burner level of the appliance Refer to AIR SOURCE FROM OUTDOORS AND VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check procedure 2 The duct shall be either metal or a material meeting the class 1 requirements of CAN4 S110 Standard for Air Ducts 3 The duct shall be least the same cross sectional area as the free area of the air sup...

Страница 19: ...ction Corrective action is required These are manual reset controls that must be reset before operation can continue PRESSURE SWITCHES PRESSURE SWITCHES PRESSURE SWITCHES PRESSURE SWITCHES This furnace is supplied with a pressure switch which monitors the flow through the combustion air vent piping system This switch de ener gizes the ignition control module and the gas valve if any of the follow ...

Страница 20: ...ng 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following items 12 30 cm length x 1 8 0 3 cm diameter tubing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 0 3 cm reducing coupling 1 1 8 0 3 cm adapter 1 Dwyer Manometer These items are requi...

Страница 21: ...ter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided...

Страница 22: ...gure 30 for connection details IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or tightening the cap does not adjust the flow of gas NOTE The regulated outlet pressures both low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following spe...

Страница 23: ...ssure regulator adjustment cap and adjustment screws on main gas valve 7 After the manifold pressure has been adjusted re calculate the furnace input to make sure you have not exceeded the specified input on the rating plate Refer to CALCULATING THE FURNACE INPUT NATURAL GAS 8 Once the correct BTU kW input has been established turn the gas valve to OFF and turn the electrical supply switch to OFF ...

Страница 24: ...lter pressure drop values in Table 15 are typical values for the type of filter listed and should only be used as a guideline Actual pres sure drop ratings for each filter type vary between filter manufacturers MANIFOLD PRESSURE U TUBE CONNECTION FIGURE 29 Reading Gas Pressure The temperature rise or temperature difference between the return air and the supply heated air from the furnace must be w...

Страница 25: ...c is 0 58 w c To determine the system airflow complete the following steps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 1250 CFM 35 4 m3 min Airflow 0 60 1180 CFM 33 4 m3 min Subtract the airflow 0 50 w c 125 Pa from the airflow 0 60 w c 150 Pa to obtain airflow difference 1180 1250 70 CFM 12 m3 min Subtract the total system static from 0 50 w c 125 Pa and divide t...

Страница 26: ... 35 7 Medium Low 1720 1700 1670 1620 1570 1500 1430 1310 1160 1000 48 7 48 1 47 3 45 9 44 5 42 5 40 5 37 1 32 8 28 3 Low 1410 1390 1360 1330 1280 1220 1170 1060 930 840 39 9 39 4 38 5 37 7 36 2 34 5 33 1 30 0 26 3 23 8 100 1200 B High 1700 1620 1560 1480 1390 1300 1210 1110 970 820 48 1 45 9 44 2 41 9 39 4 36 8 34 3 31 4 27 5 23 2 Medium High 1430 1400 1350 1300 1230 1160 1080 980 870 710 40 5 39 ...

Страница 27: ...2030 1980 1910 1850 1710 1570 1300 59 7 59 7 58 6 57 5 56 1 54 1 52 4 48 4 44 5 36 8 Medium Low 1690 1690 1650 1610 1540 1480 1410 1280 1170 1030 47 9 47 9 46 7 45 6 43 6 41 9 39 9 36 2 33 1 29 2 Low 1350 1330 1310 1290 1260 1220 1150 1050 970 860 38 2 37 7 37 1 36 5 35 7 34 5 32 6 29 7 27 5 24 4 100 1200 B High 1780 1710 1640 1560 1490 1390 1290 1180 1030 820 50 4 48 4 46 4 44 2 42 2 39 4 36 5 33...

Страница 28: ...Copyright by York International Corp 2006 All rights reserved Supersedes 166753 UIM B 0306 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION X WIRING DIAGRAM SECTION X WIRING DIAGRAM SECTION X WIRING DIAGRAM SECTION X WIRING DIAGRAM FIGURE 31 Wiring Diagram ...

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