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035-20464-002 Rev. A (1004)

12

Unitary Products Group

Single-Wire Twinning Instructions

Connect the control wiring as shown in the diagram below. 

1.

Connect the low voltage wiring from the wall thermostat to the ter-
minal strip on the control board of Furnace #1.

2.

Connect a wire from the TWIN terminal of Furnace #1 to the TWIN
terminal of Furnace #2.

3.

Install a separate 24V relay as shown in the diagram below. Use of
this relay is required, as it ensures that the transformers of the two
furnaces are isolated, thus preventing the possibility of any safety
devices being bypassed.

Single-Wire Twinning Operation

Heating - On a call for heat (W signal) from the wall thermostat, both
furnaces will start the ignition sequence and the burners on both fur-
naces will light. About thirty seconds after the burners light, the blowers
on both furnaces will come on in heating speed. When the thermostat is
satisfied, the burners will all shut off and, after the selected blower off
delay time, both blowers will shut off at the same time. The twinning
control ensures that both blowers come on and shut off at the same
time. 
Cooling - On a call for cooling (Y signal) from the wall thermostat, both
furnace blowers will come on at the same time in cooling speed. When
the thermostat is satisfied, both blowers will stay on for 60 seconds,
then will shut off at the same time. 
Continuous Fan - On a thermostat call for continuous fan (G signal),
both furnace blowers will come on at the same time in cooling speed
and will stay on until the G signal is removed.

STAGING

In applications where more heating capacity or more airflow capacity is
needed than what one furnace can deliver, twinning can be used to
make two furnaces operate in tandem, using one duct system and one
room thermostat. This control can also be used along with a two-stage
wall thermostat to stage two twinned furnaces, making them operate
like a single two-stage furnace. This allows only one furnace to supply
heat during times when the heat output from one furnace is sufficient to
satisfy the demand. When one duct system is used for two furnaces, it
is necessary that the two blowers operate in unison. The twinning func-
tion of this board ensures that both blowers turn on and off simulta-
neously, and operate on the same blower speed. Even when only one

furnace is supplying heat, both furnace blowers must run.

Single-Wire Staging

The single-wire twinning feature of this board can also be used for stag-
ing of two furnaces. With this feature, a single wire is connected
between the TWIN terminal on one furnace board to the TWIN terminal
on the second furnace board. The board then communicates the blower
status from one furnace to the other along this wire. This communica-
tion makes the second furnace blower come on at the same time, and
on the same speed, as the first furnace blower. 

Single-Wire Staging Instructions

Connect the control wiring as shown in Figure 16. 

1.

Connect the low voltage wiring from the wall thermostat to the ter-
minal strip on the control board of Furnace #1. For staging applica-
tions, the wire from thermostat W1 is connected to the W
connection on the board on Furnace #1. The wire from thermostat
W2 is connected to Furnace #2 through a separate relay, as
described below.

2.

Connect a wire from the TWIN terminal of Furnace #1 to the TWIN
terminal of Furnace #2.

3.

Install a separate 24V relay as shown in the diagram below. Use of
this relay is required, as it ensures that the transformers of the two
furnaces are isolated, thus preventing the possibility of any safety
devices being bypassed.

Single-Wire Staging Operation

Heating - On a call for first-stage heat (W1 signal) from the wall thermo-
stat, Furnace #1 will start the ignition sequence and the burners will
light. About thirty seconds after the burners light, the blowers on both
furnaces will come on in heating speed. When the thermostat is satis-
fied, the burners will shut off and, after the selected blower off delay
time, both blowers will shut off at the same time. On a call for second
stage of heat, the burners of Furnace #2 will also light and both blowers
will run. The twinning control ensures that both blowers come on and
shut off at the same time. 

Cooling - On a call for cooling (Y signal) from the wall thermostat, both
furnace blowers will come on at the same time. When the thermostat is
satisfied, both blowers will stay on for 60 seconds, then will shut off at
the same time. 

Continuous Fan - On a thermostat call for continuous fan (G signal),
both furnace blowers will come on at the same time in cooling speed
and will stay on until the G signal is removed.

 FIGURE 14:  

Single Stage Twinning Wiring Diagram

W

G

C

R

Y

TWIN

TO A/C

WALL THERMOSTAT

W

G

R

Y

ISOLATION

RELAY

FURNACE 2 CONTROL BOARD

W

G

C

R

Y

TWIN

FURNACE 1 CONTROL BOARD

 FIGURE 15:  

Two-Stage Twinning Wiring Diagram

W

G

C

R

Y

TWIN

TO A/C

WALL THERMOSTAT

W1

G

R

Y

ISOLATION

RELAY

FURNACE 2 CONTROL BOARD

W

G

C

R

Y

TWIN

FURNACE 1 CONTROL BOARD

W2

Содержание GY8S Series

Страница 1: ...TERS 7 GAS PIPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 11 VENT SYSTEM 13 SAFETY CONTROLS 18 START UP AND ADJUSTMENTS 19 WIRING DIAGRAM 26 LIST OF FIGURES Dimensions 5 Furnace Base Rectangular Per...

Страница 2: ...ead and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combustible flooring shall not be installed d...

Страница 3: ...er clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage 1 A gas fired furnace for installation in a residential garage must be installe...

Страница 4: ...he total square inch of duct attached to the furnace plenum is 300 8 square inch This exceeds the recommended 280 square inch of duct In this example the duct system attached to the plenum has a suffi...

Страница 5: ...above the maximum supply air temperature will cause the heat exchanger to overheat causing premature heat exchanger failure Improper duct sizing dirty air filters incorrect manifold pressure incorrect...

Страница 6: ...thout a Cooling Coil Cabinet When installing this appliance the furnace must be installed so as to create a closed duct system the supply duct system must be con nected to the furnace outlet and the s...

Страница 7: ...the filter exter nal to the cabinet IMPORTANT Some accessories such as electronic air cleaners and pleated media may require a larger side opening Follow the instruc tions supplied with that accessory...

Страница 8: ...ge to the furnace or some of its components that will result in property damage and loss of life FIGURE 6 Gas Valve INLET WRENCH BOSS INLET PRESSURE PORT O N O FF ON OFF SWITCH Shown in ON position MA...

Страница 9: ...conversions are required in order for the appliance to satisfactory meet the application An authorized distributor or dealer must make all gas conversions In Canada a certified conversion station or o...

Страница 10: ...o the terminal board on the ignition module as shown in Figure 7 Electronic thermo stats may require the common wire to be connected as shown with the dashed line in Figure 7 or 8 Apply strain relief...

Страница 11: ...e mixing device must be installed before any ducts that supply air to occupied spaces Twinning causes both indoor fans to operate simultaneously If a mixing device is not used any ducts that are conne...

Страница 12: ...Staging The single wire twinning feature of this board can also be used for stag ing of two furnaces With this feature a single wire is connected between the TWIN terminal on one furnace board to the...

Страница 13: ...e converted for high altitude operation Refer to SECTION IV GAS PIP ING of these instructions and the proper high altitude application instruction for details VENTING INTO AN EXISTING CHIMNEY For Cate...

Страница 14: ...on FAN ASSISTED FURNACE WATER HEATER FAN ASSISTED FURNACES VENT PIPE HOT WATER TANK FURNACE OPTIONAL SIDEWALL VENT SYSTEM field supplied EXTERIOR VENT HOOD FIGURE 19 Typical Sidewall Vent and Terminat...

Страница 15: ...to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every 4 ft 1 22 m FAN ASSISTED COMBUSTION SYSTEM An appliance equipped...

Страница 16: ...sub tracting the blockage area of all fixed louvers grilles or screens from the gross area of the opening 2 Apertures in a fixed louver a grille or screen shall have no dimen sion smaller than 0 25 0...

Страница 17: ...horizontally from the burner level of the appliance Refer to AIR SOURCE FROM OUTDOORS AND VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check procedure 2...

Страница 18: ...he combustion air blower heat exchanger or a blocked vent pipe connection Corrective action is required These are manual reset controls that must be reset before operation can continue CARBON MONOXIDE...

Страница 19: ...ngth x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following...

Страница 20: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Страница 21: ...e the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following IMPORTANT If gas valve regulator is turned in clockwise manifol...

Страница 22: ...pres sure drop 3 Determine the External System Static Pressure ESP without the filter 4 Select a filter pressure drop from the table based upon the number of return air openings or return air opening...

Страница 23: ...7 Medium 1470 1450 1440 1430 1390 1360 1310 1270 1220 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31...

Страница 24: ...52 4 48 4 44 5 36 8 Medium Low 1690 1690 1650 1610 1540 1480 1410 1280 1170 1030 47 9 47 9 46 7 45 6 43 6 41 9 39 9 36 2 33 1 29 2 Low 1350 1330 1310 1290 1260 1220 1150 1050 970 860 38 2 37 7 37 1 3...

Страница 25: ...s SEE CHART PAGE 6 1PS0302 1PS0311 1PS0312 1BR0314 EXTERNAL BOTTOM RETURN FILTER with High Velocity Filter for Horizontal Application for Upflow Bottom Return Application 14 1 2 CABINETS 1BR0317 17 1...

Страница 26: ...035 20464 002 Rev A 1004 26 Unitary Products Group SECTION X WIRING DIAGRAM FIGURE 31 Wiring Diagram...

Страница 27: ...035 20464 002 Rev A 1004 Unitary Products Group 27 NOTES...

Страница 28: ...e without notice Printed in U S A 035 20464 002 Rev A 1004 Copyright by York International Corp 2004 All rights reserved Supersedes 035 20464 001 Rev A 0704 Unitary 5005 Norman Product York OK Group D...

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