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ACCESSORY KIT INSTALLATION MANUAL

3500-8941 DOWNFLOW COIL SHELF AND CONDENSATE TRAP PACKAGE 

USE WITH MODELS: EB**B SERIES AND EARLIER ELECTRIC FURNACES

Johnson Controls Unitary Products

18585-UAI-C-0708

IMPORTANT - 

These instructions are intended for the use by

qualified service technician specially trained and experienced in
installation of this type of equipment and related system compo-
nents.

Installation and service personnel are required by some states
to be licensed. 

Persons not qualified shall not install this equipment or interpret
these instructions. 

NOTE:  

The words “Shall" or “Must" indicate a requirement

which is essential to satisfactory and safe product performance.

The words “Should" or “May" indicate a recommendation or
advice which is not essential and not required but which may be
useful or helpful.

APPLICATION

The 3500-8941 Coil Shelf and Insulation Package is designed
for use on the EB**B Series & 3500 Series electric furnaces for
manufactured homes. This package is required when an air
conditioning or heat pump with an indoor coil is added to the
electric furnace in the downflow configuration.

Some modifications have been made to EB**B electric furnaces
to accept A-Coils with this accessory. All EB series furnaces
manufactured after August 1998 already have these changes
implemented. If this accessory is being installed with an older
EB series furnace, then refer to “Modification Required to Add
A/C to Older EB Furnaces” in these instructions, when adding
air conditioning to the furnace. 

NOTE:  

Use this coil shelf only in conjunction with Indoor Coils

from a manufacturer which incorporate an auxiliary overflow
tube on the drain pan.

This package contains the following parts:

INSTALLATION OF COIL SUPPORT

1.

Remove furnace door.

2.

EB Series - Turn circuit breakers to "OFF". 3500 Series - 
Pull furnace disconnect block.

3.

Remove the five blower mounting screws and slide the 
blower 1/2 way out of the front of the furnace. (Save 
mounting screws.).

4.

Remove wire clamp screw and remove wire tie. See Figure 
1.

5.

Disconnect motor wires from motor and capacitor. See Fig-
ure 1. In some applications motor wires may have to be 
disconnected inside the control box of the furnace. For 
more information refer to furnace installation instructions. 

6.

Slide the blower out of the front of the furnace.

7.

Install insulation tabs to casing sides and back with screws
provided. Screw holes for tabs are located below the two
sets of holes for coil cabinet. See Figure 2.

8.

Install insulation in furnace casing with coated side visible.
Tuck insulation inside casing front edge. Push insulation
tabs through the insulation. Be sure to fold tabs back over
to secure insulation to casing sides and back. See Figure
2. If needed, spray adhesive - 3M Super 77 may be used to
secure insulation to the casing.

Improper installation or service may damage equipment,
can create a hazard and will void the warranty.
The use of other components not tested in combination with
these units may make the equipment in violation of state
codes, may create a hazard and may ruin the equipment. In
addition, the National Mobile Home Construction and Safety
Standards Act and its regulations require the use of compo-
nents tested or certified by a nationally recognized testing
laboratory in all manufactured homes constructed or sold
subject to that act.
Carefully follow all instructions and warnings in this booklet
to avoid damage to the equipment, personal injury or fire.

1 - Insulation Side and Back

1 - Condensate Trap

1 - Coil Shelf

1 - Wire Tie

3 - Insulation Tabs 

20 - Sheet Metal Screws

1 - Installation Manual

2 - Hose Clamps

1- Drain Tube

2 - Coil Shelf Panels (Insulated)

SHOCK HAZARD - Be sure to turn the electric power “OFF”
at the main electrical service entrance box, and lock it to
prevent the possibility of personal injury or damage to the
equipment.

FIGURE 1 

WIRE CLAMP

WIRE TIE

Содержание EB SERIES

Страница 1: ...ll find obsolete parts In same cases the parts may still be available but under a new part number In other cases a generic part may be suitable for use For help in finding parts please visit our part...

Страница 2: ...G 7 THERMOSTAT INSTALLATION 9 OPTIONAL AIR CONDITIONING ACCESSORIES 10 HIGH PERFORMANCE BLOWER ACCESSORY PACKAGE 11 WIRING DIAGRAMS 11 REPAIR PARTS LIST 17 CAUTION READ ALL SAFETY GUIDES BEFORE YOU ST...

Страница 3: ...rnace 24 inches from a facing wall or partition FURNACE CLEARANCE Electric furnace is approved for zero 0 in clearance to com bustible material on all or any part of the furnace exterior and the inlet...

Страница 4: ...nate the sub base requirement Table 1 will help you in deciding the part number of the new duct connector you need If you are installing a new duct connector 7900 Series refer to the following instruc...

Страница 5: ...23 8 23 8 DUCT CONNECTORS FOR SCREW ATTACHMENT 13 11 18 14 3 4 23 8 23 8 23 8 23 8 SEE CHART 12 18 3 4 23 8 23 8 3 8 4 DUCT CUTOUT DIMENSIONS DUCT CONNECTORS FOR TAB ATTACHMENT FIGURE 5 RECOMMENDED FL...

Страница 6: ...he surface of the floor to the top of the supply air duct and select the appropriate duct connector from the chart 3 Place locating bracket supplied with the duct connector to the rear of the floor ar...

Страница 7: ...moval and installation of components 2 Two 2 feet of space must be available in front of fur nace for future servicing blower or element removal fur nace removal etc 3500 5451 Adapter Box and or 3500...

Страница 8: ...f the furnace in the event of a short circuit Additionally these breakers provide a means of disconnecting the power to the unit The circuit breakers in the furnace are not meant to pro tect the branc...

Страница 9: ...of WC 0 1 2 3 4 5 6 7 8 CFM STD Air 1340 1317 1290 1252 1208 1158 1095 1021 876 High with A Coil in place Static Pressure Inches of WC 0 1 2 3 4 5 6 7 8 CFM STD Air 1573 1534 1490 1435 1369 1309 1237...

Страница 10: ...lt Sys tems Cycle furnace to make sure it will operate correctly Maintenance and operating instructions are in the customer envelope accompanying the furnace Give the customer envelope to the home own...

Страница 11: ...CH FIGURE 16 THERMOSTAT WIRING DELUXE BLEND AIR II FRESH AIR OFF AUTO ALARM RED RED WHITE WHITE GREEN GREEN BLACK B L A C K BLACK RED WHITE GREEN Y E L L O W WIRES FROM FURNACE NOT FACTORY INSTALLED S...

Страница 12: ...er formance and premature compressor failure FIGURE 17 EB10B WIRING DIAGRAM 3A LINE LOAD 2 4 5 6 1 3 NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH...

Страница 13: ...HT RED BLK G W RH Y BRN ORG CAPACITOR BLU MED HIGH SP YEL MED LOW SP BLK COOLING SP RED HEATING SP ORG COMMON RED D O E OUTPUT CAPACITY BTU 39 000 MAX MOTOR FLA 4 0 SINGLE BRANCH CIRCUIT SERVICE 2 LEA...

Страница 14: ...PLACED IT MUST BE REPLACED WITH TYPE 105 C THERMOPLASTIC OR ITS EQUIVALENT FACTORY WIRING SHOWN SOLID FIELD WIRING SHOWN BROKEN M5 M6 H2 H1 WHT BLK R ORG RED RED 60 AMP 60 AMP CIRCUIT 2 BREAKER CIRCUI...

Страница 15: ...C 60 Hz 1 PHASE GND LUG 240 VAC 60 Hz 1 PHASE SINGLE BRANCH CIRCUIT SERVICE CIRCUIT 1 BREAKER CIRCUIT 2 BREAKER 60 AMP 60 AMP 60 AMP O R G GRN WIRING MUST CONFORM TO LOCAL CODES APPROVED FOR CU CONDUC...

Страница 16: ...60 Hz 1 PHASE SINGLE BRANCH CIRCUIT SERVICE CIRCUIT 1 BREAKER CIRCUIT 2 BREAKER 60 AMP GND LUG WIRING MUST CONFORM TO LOCAL CODES APPROVED FOR CU CONDUCTORS ONLY NOTE IF ANY OF THE ORIGINAL WIRE SUPPL...

Страница 17: ...60 Hz 1 PHASE 47 3 46 7 59 2 58 4 6 6 4 4 60 60 SINGLE BRANCH CIRCUIT SERVICE REQUIRES JUMPER BARS P N 3500 378 3A LINE LOAD 2 4 5 6 1 3 MODEL EB23B 4 SPEED BLOWER EB SERIES FURNACES BLEND AIR CONTROL...

Страница 18: ...s Group 17 035 15266 003 Rev A 0804 REPAIR PARTS LIST 1 26 27 3 4 2 5 6 28 15 18 17 22 9 10 11 7 MODELS EB10B EB12B EB15B EB17B EB20B EB23B MODELS EB10B EB12B EB15B EB17B EB20B EB23B 18 19 20 21 23 24...

Страница 19: ...w 3500 4051 3500 4101 18 Heater Element See Note 3 9 6Kw 3500 410P A 11 2Kw 3500 412P A 4 8Kw 9 6Kw 3500 405P A 3500 410P A 19 Transformer 240 24V 40A 3300 3861 3300 3861 3300 3861 20 Sequencer 3110 3...

Страница 20: ...3500 4111 3500 4121 18 Heater Element See Note 3 5 6Kw 10 4Kw 3500 406P A 3500 411P A 2 Ea 9 6Kw 3500 410P A 10 4Kw 11 2Kw 3500 411P A 3500 412P A 19 Transformer 240 24V 40A 3300 3861 3300 3861 3300...

Страница 21: ...s Box KS Group 19014 67204 9014 FIELD FIX KIT FOR EB12 A B MANUFACTURED PRIOR TO AUGUST 1995 FIELD FIX KT 3500 7121 CONTAINS ITEM DESCRIPTION PART NO 31 1 Each Limit Baffle 3500 101 32 2 Each LImit Sw...

Страница 22: ...in the operation and service instructions 10 Cleaning replacement of filters or any other routine maintenance as set out in the User s Information Maintenance and Service Manual 11 Replacement or cle...

Страница 23: ...isconnect block 3 Remove the five blower mounting screws and slide the blower 1 2 way out of the front of the furnace Save mounting screws 4 Remove wire clamp screw and remove wire tie See Figure 1 5...

Страница 24: ...it on the right coil shelf panel using the same screws Pierce a small hole through the bushing in the insulation of the coil shelf panel to route the thermostat wires See Figure 3 Reconnect the wiring...

Страница 25: ...s insulation and coil shelf package as shown in Figure 7 2 Refer to A Coil installation instructions for more information regarding drain line connections FIGURE 5 Failure to install condensate trap c...

Страница 26: ...hout notice Printed in U S A 18585 UAI C 0708 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 18585 035 15268 002 Rev B 301 Johnson Controls Unitary Products P O Box 19014 Wichit...

Страница 27: ...RIC FURNACE STYLE B HVAC SERVICE PARTS Supersedes 035 16317 002 Rev H 0108 035 16317 002 Rev I 0308 1 of 4 1 26 27 3 4 2 5 6 28 15 18 17 22 9 10 11 7 MODELS EB10B EB12B EB15B EB17B EB20B EB23B MODELS...

Страница 28: ...1 21 Bracket Circuit Breaker 3500 128 3500 128 3500 128 22 Limit Switch For furnaces produced from 3 98 to 12 00 2 ea 7142 3091 Open 150 Close 110 2 ea 3500 3121 Open 165 Close 105 3 ea 3500 3151 A Op...

Страница 29: ...120A3571 3120A3571 21 Bracket Circuit Breaker 3500 128 3500 128 3500 128 22 Limit Switch For furnaces produced from 3 98 to 12 00 3 ea 7142 3091 Open 150 Close 110 4 ea 7142 3091 Open 150 Close 110 4...

Страница 30: ...t your Source1 HVAC Parts Distributor or visit our website at www Source1Parts com for a Distributor and Dealer listing FIELD FIX KIT FOR EB12 A B MANUFACTURED PRIOR TO AUGUST 1995 FIELD FIX KT 3500 7...

Страница 31: ...CLEARANCE FEATURE allows the EB to be installed where space is a premium PRE PAINTED WHITE FRONT PANELS provide a scratch resistant attractive easy to clean appliance finish BUILT IN COIL CABINET is d...

Страница 32: ...EIGHTS EB10B 83 lbs EB12B 84 lbs EB15B 85 lbs EB17B 86 lbs EB20B 84 lbs EB23B 86 lbs MODEL NUMBER EB23B EB20B EB17B EB15B EB12B EB10B D O E OUTPUT CAPACITY 24 VAC 60 Hz 1 PHASE BTU 77 000 67 000 56 00...

Страница 33: ...Ground 4 Leads 2 Ground 4 Leads 2 Ground CKT 1 CKT 2 CKT 1 CKT 2 CKT 1 CKT 2 CKT 1 CKT 2 Branch Circuit Load AMPS 47 3 46 7 44 0 40 0 47 3 23 4 44 0 20 1 Branch Circuit Min Ampacity 59 2 58 4 55 0 50...

Страница 34: ...AND HP UP TO 4 TONS Minimum 330 in2 free area opening Use Return Grille 1RF1025BK 1FG0125 hinged Or Louvered Door 3500 1591 3500 5861 bulk pack Or any Return Grille with minimum 330 in2 free area open...

Страница 35: ...sted in combination as a system by Underwriters Labo ratories Use of other components not tested in combination with this furnace may make the equipment in violation of State Codes may create a hazard...

Страница 36: ...ting 2 For complete shut down turn off electrical power at the household service box SEQUENCE OF OPERATION When room thermostat calls for heat 24 volt power is supplied to the heating element switches...

Страница 37: ...O change filters often since clean filters not only provide added comfort better and cleaner environment but increase the efficiency of the fur nace as well FILTER LOCATION The furnace s front panel m...

Страница 38: ...mote air conditioning systems NOTE If the controls are located at the top of the unit the furnace is an upflow furnace and the airflow is forced up through the furnace and into the airways HIGH PERFOR...

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