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655920 

Full refund will NOT be granted to any kits that are 

damaged, scratched, or altered in any fashion. 

 
 

INSTALLATION TIPS: 

Due to minor variations in vehicle frames, we recommend that you 
leave all the U-Joint pinch bolts loose until the motor is mounted. 
Then rock the steering wheel back and forth to allow the U-Joints to 
align themselves. Complete the installation by tightening these bolts. 

 
 
KIT CONTENTS: 

 

 

 
 

TOOLS NEEDED TO COMPLETE INSTALLATION: 

• 3/8” Electric Drill 
• 3/8” Drill Bit 
• ½ “ Drill Bit 
• Soldering Iron & Solder 
• Open End Wrenches: 10mm, 13mm & 17mm 
• 3/8” Drive Socket Wrench and 6” extension 
• Sockets: 15/16”, 3/8”, 8mm, 10mm, 13mm & 17mm 
• Wire Stripper/Cutters 
• Hammer 
• 50 Ft Lb Adjustable Torque Wrench 
• Scribe or Marking Tool 
• Heat Gun 

 

lower shaft 

545170 

upper shaft 

545180 

wiring harness

544060 

hardware packet

621050

electrical packet 

620900 

module

motor

bracket 

Содержание 2009 Ranger ELECTRA-STEER

Страница 1: ...power steering system Please carefully read this instruction sheet entirely before you begin to install the system Remember before beginning installation insure that you are in a level well lit organi...

Страница 2: ...s to align themselves Complete the installation by tightening these bolts KIT CONTENTS TOOLS NEEDED TO COMPLETE INSTALLATION 3 8 Electric Drill 3 8 Drill Bit Drill Bit Soldering Iron Solder Open End W...

Страница 3: ...and set parking brake and make sure vehicle is in park 2 From under the vehicle loosen the 10mm bolt that retains the stock steering shaft to the steering rack and pinion 3 From inside vehicle remove...

Страница 4: ...the power accessory outlet Pay attention to how they come off as they need to go on the same way 6 Remove the entire dash by pulling down and out The driver s side needs to come out first and go in l...

Страница 5: ...er shaft from the motor Install it on the steering column shaft and install the pinch bolt loosely 11 Remove the lower shaft from the motor and install it on the rack and pinion Note this joint has a...

Страница 6: ...g where the marks are on the shaft and motor 13 Put the motor up into place on the steering column frame and locate it so that the upper and lower shaft are in line and clearing the hole in the plasti...

Страница 7: ...steering wheel If it is off you may have to remove the steering wheel center cap and nut and turn or position your wheel in correct spot 18 Reinstall the wheel nut and torque to 35 ft lbs 19 The wiri...

Страница 8: ...e the fuse installed between the battery and the harness to prevent damage 26 The heavy black wire needs to go to the negative side of the battery Install the eyelets on both the red and black wire an...

Страница 9: ...dance with all safety recommendations of the original manufacturer of the vehicle as specified in the Owners Manual This product is intended for normal operation of the vehicle as specified by the ori...

Страница 10: ...le spade connector on it to ground 6 Verify the ignition is off Place the white wire to ground Turn key on wait 5 seconds and the light should go out When the light goes out turn off ignition and remo...

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