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Unipower ARE Series, Инструкция по установке и эксплуатации

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ARE Series Chargers 

 

 

RS-759, Rev. 11 

iv 

 

TABLE OF CONTENTS 

INTRODUCTION ................................................................................................................................................ VII

 

1. RECEIVING AND INSTALLATION ............................................................................................................ 1-1

 

1.1  RECEIVING .............................................................................................................................................. 1-1 
1.2  IDENTIFICATION ................................................................................................................................... 1-1 
1.3  UNPACKING AND HANDLING ............................................................................................................ 1-1 
1.4  STORAGE ................................................................................................................................................. 1-1 
1.5  LOCATION ............................................................................................................................................... 1-1 
1.6  MOUNTING.............................................................................................................................................. 1-1 
1.7  POWER SOURCE ..................................................................................................................................... 1-2 
1.8  CONNECTIONS ....................................................................................................................................... 1-2 
1.9  GROUNDING INSTRUCTIONS ............................................................................................................. 1-3 
1.10 INSTALLER’S DIAGRAM ...................................................................................................................... 1-3 
1.11 PRODUCT SUPPORT .............................................................................................................................. 1-4 

2. EQUIPMENT OPERATION AND MAINTENANCE ................................................................................. 2-1

 

2.1  EQUIPMENT OPERATION ..................................................................................................................... 2-1 

2.1.1 

AC Turn-On Procedure ................................................................................................................ 2-1 

2.1.2 

Alternate AC Turn-On Procedure ................................................................................................ 2-1 

2.1.3 

AC Turn-Off Procedure ................................................................................................................ 2-1 

2.1.4 

Float/Equalize Settings ................................................................................................................. 2-1 

2.2  FLOAT VOLTAGE ADJUSTMENT ....................................................................................................... 2-2 
2.3  EQUALIZE VOLTAGE ADJUSTMENT ................................................................................................. 2-2 
2.4  CURRENT LIMIT ADJUSTMENT ......................................................................................................... 2-2 
2.5  COARSE VOLTAGE ADJUSTMENT (24 AND 48 VOLT UNITS ONLY) .......................................... 2-3 
2.6  HIGH VOLTAGE SHUTDOWN (HVSD) ............................................................................................... 2-3 
2.7  AC POWER FAILURE ALARM RELAY (ACPFAR) ............................................................................ 2-3 
2.8  ROUTINE MAINTENANCE.................................................................................................................... 2-3 

3. TROUBLESHOOTING ................................................................................................................................... 3-1

 

3.1  GENERAL DESCRIPTION OF OPERATION ........................................................................................ 3-1 
3.2  TROUBLESHOOTING CHART .............................................................................................................. 3-2 
3.3  CHECKING COMPONENTS ................................................................................................................... 3-3 

4. DRAWINGS ...................................................................................................................................................... 4-1

 

4.1  ASSEMBLY AND SCHEMATIC DIAGRAM FOR SINGLE-PHASE “ARE” HIGH VOLTAGE 

SHUTDOWN MBC-3970-UNIT VOLTAGE ......................................................................................... 4-31 
4.1.1 

Instructions ................................................................................................................................. 4-31 

5. OPTIONAL ALARMS AND ACCESSORIES .............................................................................................. 5-1

 

5.1  LIGHTNING ARRESTER ........................................................................................................................ 5-1 
5.2  BLOCKING DIODE ................................................................................................................................. 5-1 
5.3  EQUALIZE TIMER .................................................................................................................................. 5-1 
5.4  HIGH AND LOW VOLTAGE ALARM RELAYS DESCRIPTION ....................................................... 5-2 
5.5  HIGH AND LOW VOLTAGE ALARM .................................................................................................. 5-3 

5.5.1 

Connections .................................................................................................................................. 5-3 

5.5.2 

Adjustment ................................................................................................................................... 5-3 

5.6  HIGH VOLTAGE ALARM WITH ADJUSTABLE TIME DELAY ....................................................... 5-4 

5.6.1 

High Voltage Alarm Connection Diagram ................................................................................... 5-4 

5.6.2 

Connections .................................................................................................................................. 5-4 

5.6.3 

Operation ...................................................................................................................................... 5-4 

5.6.4 

Adjustment Procedure .................................................................................................................. 5-4 

5.6.5 

Specifications ............................................................................................................................... 5-4 

5.7  LOW VOLTAGE ALARM WITH ADJUSTABLE TIME DELAY ........................................................ 5-5 

5.7.1 

Low Voltage Alarm Connection Diagram ................................................................................... 5-5 

5.7.2 

Connections .................................................................................................................................. 5-5 

Содержание ARE Series

Страница 1: ...NPUT Installation and Operating Instructions for Standby Power Chargers PRODUCT MANUAL RS 759 Rev 11 UNIPOWER LLC 65 Industrial Park Rd Dunlap TN 37327 Phone 1 954 346 2442 Toll Free 1 800 440 3504 We...

Страница 2: ...row has turned even partially blue this means the freight has been tipped in transport Make sure the carrier notes this on your receipt before you sign for the freight 2 EQUIPMENT INSPECTION 2 1 Withi...

Страница 3: ...refer to this number in all correspondence with UNIPOWER 5 INITIAL SETTINGS All equipment is shipped from our production area fully checked and adjusted Do not make any adjustments until you have ref...

Страница 4: ...believed to be accurate as indicated herein UNIPOWER LLC makes no warranty and hereby disclaims all warranties express or implied with regard to the accuracy or completeness of such information Furth...

Страница 5: ...VOLTAGE SHUTDOWN HVSD 2 3 2 7 AC POWER FAILURE ALARM RELAY ACPFAR 2 3 2 8 ROUTINE MAINTENANCE 2 3 3 TROUBLESHOOTING 3 1 3 1 GENERAL DESCRIPTION OF OPERATION 3 1 3 2 TROUBLESHOOTING CHART 3 2 3 3 CHEC...

Страница 6: ...7 5 8 7 Specifications 5 7 5 9 GROUND DETECTION ALARM RELAY WITH LIGHTS 5 10 5 9 1 Description 5 10 5 9 2 Connections 5 10 5 10GROUND DETECTION VOLTMETER SWITCH 5 10 5 10 1 Description 5 10 5 10 2 Ope...

Страница 7: ...ATIC DIAGRAM FOR ARE 30 INCH CABINET 208 240 480VAC 4 28 FIGURE 4 20 SCHEMATIC DIAGRAM FOR ARE 36 INCH CABINET 120 208 240 VAC 4 29 FIGURE 4 21 SCHEMATIC DIAGRAM FOR ARE 36 INCH CABINET 208 240 480 VA...

Страница 8: ...ipment The replacement parts list can be used as a guide for a stock parts program if so desired or to simplify and expedite the procurement of needed parts Sections on available models ratings and op...

Страница 9: ...and other material which may be contained in it Carefully inspect the unit for loosened connections or mountings dislodged circuit boards etc which can occur during shipping Report any findings to ou...

Страница 10: ...e specified ranges contact the Field Service Department of UNIPOWER 1 8 CONNECTIONS Caution This equipment must be installed by competent electrical personnel familiar with both local and national ele...

Страница 11: ...able size AWG DC Circuit Breakers Approx Ship Wt Lbs Kgs ARE24AC6E ARE24AC12E 120 208 240 120 208 240 2 1 1 1 4 2 3 2 16 10 16 10 6 6 12 12 14 10 10 20 65 30 72 33 48 Volt output Model Input Volts AC...

Страница 12: ...05 Trencin Slovakia Phone 1 954 346 2442 Toll Free 1 800 440 3504 Web site www unipowerco com When contacting UNIPOWER please be prepared to provide 1 The product model number spec number S build numb...

Страница 13: ...loat equalize rocker switch in the float position and set the local remote switch to local 2 Close the ac circuit breaker Wait several seconds for the dc voltage to reach its set point 3 Close the dc...

Страница 14: ...meter works exactly as the float voltage potentiometer a clockwise turn increases voltage a counter clockwise turn decreases voltage The equalize voltage setting will depend upon the type of battery u...

Страница 15: ...rse adjustment is set raise the DC output voltage back to the normal float setting of the battery with the float potentiometer 2 6 HIGH VOLTAGE SHUTDOWN HVSD Caution Do not exceed the maximum system b...

Страница 16: ...connections 4 Capacitors both AC and DC should be checked for oil leakage case or seal rupture etc All screw connections should be tightened or checked DC capacitors over five years old or showing si...

Страница 17: ...wn controlled ferro technique which controls the level of core saturation This is accomplished by shunting the resonant circuit with a triac in series with an inductor The electronic voltage current c...

Страница 18: ...coils for signs of overheating B No DC output 1 AC power outage a Check for AC voltage on both sides of the breaker 2 Short circuit in DC power circuit a Inspect secondary power wiring and terminals...

Страница 19: ...ective components with exact duplicates only See Section 4 Parts List FUSES Fuses should be removed and then checked with an ohmmeter A good fuse will show zero resistance and open fuse will show infi...

Страница 20: ...ARE Series Chargers RS 759 Rev 11 4 1 4 DRAWINGS FIGURE 4 1 MBC 3410B CABINET ASSEMBLY 12 CABINET Note May be one to three capacitors in filter circuit Items 14 and 18...

Страница 21: ...ocking Diode Alarm Light Red 28 VDC Leecraft 45RNG18 2311T3 Alarm Light Green 28VDC Leecraft 45RNG18 2312T3 Recommended Spare Parts PARTS LIST MODEL ARE24AC12E ITEM SCHEMATIC LEGEND PART NUMBER QTY DE...

Страница 22: ...Diode Alarm Light Red 28 VDC Leecraft 45RNG18 2311T3 Alarm Light Green 28VDC Leecraft 45RNG18 2312T3 Recommended Spare Parts PARTS LIST MODEL ARE48AC12E ITEM SCHEMATIC LEGEND PART NUMBER QTY DESCRIPT...

Страница 23: ...mmer West Type QC 2010 Pilot light 115 VAC Amber Leecraft 32R2113T or IDI 1050QC3 Control Board High voltage shutdown board Power Transformer Resonant Capacitor 12 uF 660 VAC Cornell Dubilier KTS M66U...

Страница 24: ...ARE Series Chargers RS 759 Rev 11 4 5 FIGURE 4 2 MBC 3420B CABINET ASSEMBLY 24 CABINET 120 208 240 VOLT INPUT Note May be three to four capacitors n filter circuit Items 14 and 25...

Страница 25: ...r Connection Panel Blocking Diode Alarm Light Red 125 VDC Leecraft 45RN 2311T3 Alarm Light Green 125VDC Leecraft 45RN 2312T3 Recommended Spare Parts PARTS LIST MODEL ARE130AC16F ITEM SCHEMATIC LEGEND...

Страница 26: ...ircuit Breaker 2P 20A Cutler Hammer West Type QC 2020 Pilot light 115 VAC Amber Leecraft 32R2113T or IDI 1050QC3 Control Board High voltage shutdown board Power Transformer Resonant Capacitor 15 uF 66...

Страница 27: ...ARE Series Chargers RS 759 Rev 11 4 8 FIGURE 4 3 MBC 3420B CABINET ASSEMBLY 24 CABINET 208 240 480 VOLT INPUT...

Страница 28: ...ARE Series Chargers RS 759 Rev 11 4 9 FIGURE 4 4 MBC 3700B CABINET ASSEMBLY 30 CABINET Note May be six to ten capacitors in filter circuit Items 14 and 28...

Страница 29: ...030 AC Circuit Breaker 2P 25A 240 VAC w 120 VAC shunt trip Cutler Hammer West EHD 2025 AC Circuit Breaker 2P 15A 480 VAC w 120 VAC shunt trip Cutler Hammer West EHD 2015 DC Circuit Breaker 2P 40A Cutl...

Страница 30: ...ler Hammer West Type QC 2040 Pilot light 115 VAC Amber Leecraft 32R2113T or IDI 1050QC3 Control Board High voltage shutdown board Power Transformer Resonant Capacitor 30 uF 660 VAC Cornell Dubilier KB...

Страница 31: ...ARE Series Chargers RS 759 Rev 11 4 12 FIGURE 4 5 MBC 3716B CABINET ASSEMBLY 36 CABINET Note May be five to ten capacitors in filter circuit Items 14 and 27...

Страница 32: ...C w 120 VAC shunt trip Cutler Hammer West EHD 2035 AC Circuit Breaker 2P 20A 480 VAC w 120 VAC shunt trip Cutler Hammer West EHD 2020 DC Circuit Breaker 2P 50A Cutler Hammer West Type QC 2050 Pilot li...

Страница 33: ...aker 2P 40A 208 VAC w 120 VAC shunt trip Cutler Hammer West EHD 2040 AC Circuit Breaker 2P 35A 240 VAC w 120 VAC shunt trip Cutler Hammer West EHD 2035 DC Circuit Breaker 2P 50A Cutler Hammer West Typ...

Страница 34: ...Amber Leecraft 32R2113T or IDI 1050QC3 Control Board High voltage shutdown board Power Transformer Resonant Capacitor 30 uF 660 VAC Cornell Dubilier KBSM66U306M3E 3 Resonant Capacitor 25 uF 660 VAC Co...

Страница 35: ...sformer Resonant Capacitor 30 uF 660 VAC Cornell Dubilier KBSM66U306M3E 3 Resonant Capacitor 5 uF 660 VAC Cornell Dubilier KBSM66U505M32 3 Resonant Reactor Filter Choke Filter Capacitor standard 7 400...

Страница 36: ...ARE Series Chargers RS 759 Rev 11 4 17 FIGURE 4 6 DIMENSIONS FOR MBC 3410B CABINET 12 HIGH FIGURE 4 7 DIMENSIONS FOR MBC 3420B CABINET 24 HIGH...

Страница 37: ...ARE Series Chargers RS 759 Rev 11 4 18 FIGURE 4 8 DIMENSIONS FOR MBC 3700B CABINET 30 HIGH FIGURE 4 9 DIMENSIONS FOR MBC 3716B CABINET 36 HIGH...

Страница 38: ...ARE Series Chargers RS 759 Rev 11 4 19 FIGURE 4 10 CONNECTION DIAGRAM FOR ARE 12 inch and 24 inch CABINETS 120 208 240 VAC...

Страница 39: ...ARE Series Chargers RS 759 Rev 11 4 20 FIGURE 4 11 CONNECTION DIAGRAM FOR ARE 24 INCH CABINET 208 240 480 VAC...

Страница 40: ...ARE Series Chargers RS 759 Rev 11 4 21 FIGURE 4 12 CONNECTION DIAGRAM FOR ARE 30 INCH CABINET 120 208 240 VAC...

Страница 41: ...ARE Series Chargers RS 759 Rev 11 4 22 FIGURE 4 13 CONNECTION DIAGRAM FOR ARE 30 INCH CABINET 208 240 480 VAC...

Страница 42: ...ARE Series Chargers RS 759 Rev 11 4 23 FIGURE 4 14 CONNECTION DIAGRAM 36 INCH CABINET 120 208 240 VAC...

Страница 43: ...ARE Series Chargers RS 759 Rev 11 4 24 FIGURE 4 15 CONNECTION DIAGRAM FOR ARE 36 INCH CABINET 208 240 480 VAC...

Страница 44: ...ARE Series Chargers RS 759 Rev 11 4 25 FIGURE 4 16 SCHEMATIC DIAGRAM FOR ARE 12 AND 24 INCH CABINET 120 208 240 VAC...

Страница 45: ...ARE Series Chargers RS 759 Rev 11 4 26 FIGURE 4 17 SCHEMATIC DIAGRAM FOR ARE 24 INCH CABINET 208 240 480 VAC...

Страница 46: ...ARE Series Chargers RS 759 Rev 11 4 27 FIGURE 4 18 SCHEMATIC DIAGRAM FOR ARE 30 INCH CABINET 120 208 240VAC...

Страница 47: ...ARE Series Chargers RS 759 Rev 11 4 28 FIGURE 4 19 SCHEMATIC DIAGRAM FOR ARE 30 INCH CABINET 208 240 480VAC...

Страница 48: ...ARE Series Chargers RS 759 Rev 11 4 29 FIGURE 4 20 SCHEMATIC DIAGRAM FOR ARE 36 INCH CABINET 120 208 240 VAC...

Страница 49: ...ARE Series Chargers RS 759 Rev 11 4 30 FIGURE 4 21 SCHEMATIC DIAGRAM FOR ARE 36 INCH CABINET 208 240 480 VAC...

Страница 50: ...00265 Approx 10 10K JE00037 ITEM SYM PART NO QTY DESCRIPTION 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J K R9 R8 R6 R5 R4 R3 R2 R1 Q IC Z D C3 C1 C2 P1 TS PC1 JE00355 JR00389 JE00139 JE00108...

Страница 51: ...ARE Series Chargers RS 759 Rev 11 4 32 FIGURE 4 22 SCHEMATIC DIAGRAM FOR ARE CONTROL BOARD...

Страница 52: ...ARE Series Chargers RS 759 Rev 11 4 33 FIGURE 4 23 ASSEMBLY DIAGRAMS FOR ARE CONTROL BOARD 130V DC See Table 4 2 24 48V MBC 4226 COARSE ADJ POT REF 2 5...

Страница 53: ...N 330K OHM 5 W RESISTOR CARBON 2 7K OHM W RESISTOR CARBON 680 OHM W 5 RESISTOR CARBON 820 OHM W RESISTOR CARBON 10K OHM W RESISTOR CARBON 2 7K OHM 5 1W RESISTOR CARBON 510 OHM 5 W 5 IC 741 C OP AMP IC...

Страница 54: ...ights KBC04210 24V 48V 130V 1 Meters Specify 5 1 LIGHTNING ARRESTER A surge suppression device connected across the AC service to ground prevents high energy transients from damaging the equipment 5 2...

Страница 55: ...IZE 18 5 IF CUSTOMER REQUIRES HIGH HVPL HIGH VOLTAGE PILOT LIGHT 2 TS3 IS LOCATED ON THE ALARM TO BE SET LESS THAN FLOAT LVPL LOW VOLTAGE PILOT LIGHT ACCESSORY PANEL SETTING MOVE WIRE FROM HLVA TS3 TE...

Страница 56: ...ncreases the setting To check the setting place the power supply in equalize and slowly increase the output voltage until the alarm is activated while monitoring the output voltage To set the alarm tu...

Страница 57: ...VDC scale to TP TP where indicated 2 Energize power supply and adjust output voltage to desired alarm voltage 3 Adjust pot R6 clockwise to raise operating point counterclockwise to lower operating poi...

Страница 58: ...t Procedure 1 Connect digital voltmeter 20VDC scale to TP and TP where indicated 2 Energize power supply and adjust output voltage to desired alarm voltage 3 Adjust pot R6 clockwise to raise operating...

Страница 59: ...ING 5 8 1 Description 5 8 1 1 No Charge Alarm Low Current Alarm This alarm monitors the output current One form C relay contact for remote indication is provided The relay de energizes during an alarm...

Страница 60: ...zero current B Load Sharing Turn on only one unit at a time and adjust the output voltage to the desired level using a digital voltmeter Connect a digital voltmeter positive lead to the power supply...

Страница 61: ...A relay energized B Load Sharing Operating Range 10 to 100 load Tracking 5 of largest power supply rating TABLE ONE TABLE TWO EXTERNAL RESISTANCE REF ONLY R21 LIGHT REF ONLY VOLTS OHMS WATTS PART NO V...

Страница 62: ...LS NO CHARGE ALARM WITH LOAD 2 PIN 13 OF NCA LS IS CONNECTED TO THROUGH 152 SHARING PIN 11 OF THE ARE CONTROL BOARD 6 REFERENCE SCHEMATIC MBC 4047 NCPL NO CHARGE ALARM PILOT LIGHT 3 TS3 EXTERNAL AS AR...

Страница 63: ...GROUND DETECTION VOLTMETER SWITCH 5 10 1 Description A double pole double throw momentary switch with a center off positive is used with the DC voltmeter Placing the switch in the POS or NEG test pos...

Страница 64: ...EFERENCE SCHEMATIC MBC 4091 GRD GROUND DETECTION LIGHT NEGATIVE 2 TS3 AND TS4 ARE LOCATED ON THE GRD GROUND DETECTION LIGHT POSITIVE ACCESSORY PANEL HVSD HIGH VOLTAGE SHUTDOWN BOARD 3 GRD AND GRD ARE...

Страница 65: ...ARE Series Chargers RS 759 Rev 11 5 12 FIGURE 5 8 GROUND DETECTION ALARM SCHEMATIC DIAGRAM FIGURE 5 9 GROUND DETECTION GROUND LIGHTS ONLY KBC 4210...

Страница 66: ...10 ASSEMBLY AND CONNECTION DIAGRAM GROUND DETECTION LIGHTS WITH SWITCH FIGURE 5 11 GROUND LIGHTS WITH CENTER OFF MOMENTARY SWITCH AND LAMP TEST KBC 4429 FIGURE 5 12 ASSEMBLY AND CONNECTION DIAGRAM ARE...

Страница 67: ...ARE Series Chargers RS 759 Rev 11 5 14 FIGURE 5 13 LIGHTNING ARRESTER CONNECTIONS 120 volt AC Connection 208 240 480 volt AC Connection...

Страница 68: ...ARE Series Chargers RS 759 Rev 11 5 15 FIGURE 5 14 BLOCKING DIODE ASSEMBLY...

Страница 69: ...IGURE 5 16 ASSEMBLY AND CONNECTION DIAGRAM EQUALIZE TIMER CONTINUE NOTES FIGURES 5 15 5 16 1 ALL WIRING IS SIZE 18 2 WIRE NUMBERS USED 171 THROUGH 176 3 TIME MAY BE SUPPLID WITHOUT OPTIONAL LIGHT OR O...

Страница 70: ...6 3 AC INPUT RATINGS Input Voltages See table in section 6 7 Frequency 57 to 63 Hertz Typical Data See General Specifications 6 4 STANDARD FEATURES Input Protection AC Circuit Breaker See parts list f...

Страница 71: ...th Lamp Test Switch Momentary test switch with center off permits checking grounds on both positive and negative simultaneously Opposite side of switch permits testing for indicator light failure Volt...

Страница 72: ...INTERRUPTING CAPACITY ARE24AC6E ARE24AC12E ARE48AC6E ARE48AC12E ARE130AC6F ARE130AC12F ARE130CE12F ARE130AC16F ARE130AC25F ARE130CE25F ARE130AC35F ARE130CE35F ARE130CE50F 1 000 1 000 1 000 1 000 1 00...

Страница 73: ...PROPRIETARY INFORMATION NOT TO BE COPIED USED TRANSMITTED OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION FROM UNIPOWER LLC...

Страница 74: ...PROPRIETARY INFORMATION NOT TO BE COPIED USED TRANSMITTED OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION FROM UNIPOWER LLC...

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