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UT-PM-LCD-UM-2022-Mar

9

4. Workspace Preparation and Initial Setup

4.1

Resin Tank Membrane Change and Installation

Instructions

1) Resin tank membrane replacement

Remove the 8 screws of the fixed frame, the screw style is shown in Figure 4.1 below:

Figure4.1 Remove the frame

Figure4.2 Detached frame

Take out the frame and remove the screws that fix the frame. The positions of the

screws are shown in Figure 4.2 above:

Place the release film between the two frames and keep it as tight as possible,

tighten all the screws, cut off the excess release film around, and finally fix the frame

on the resin tank and screw on the fixing screws. As shown in Figure 4.3:

Figure4.3 Resin Tank Recovery

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Содержание Martrix Series

Страница 1: ...UT PM LCD UM 2022 Mar Martrix Series User Manual ...

Страница 2: ...UT PM LCD UM 2022 Mar ...

Страница 3: ...notice Shanghai Union Technology Corporation declares that it assumes no responsibility for possible mistakes in this Manual The content of this document shall be strictly kept confidential and its owner is responsible for using it for its own purpose This Manual cannot be given leased or copied in whole or in part to others without written authorization of Shanghai Union Technology Corporation Sh...

Страница 4: ...in principles technical structural and design characteristics precautions and post processing of 3D printer and contains guidelines for application and maintenance of equipment Besides of hardware structure of equipment this Manual also contains information about control system data preparation software and optional post processing tools ...

Страница 5: ...5 1 Data processing software 13 5 1 1 Installation of Polydevs DLP 13 5 1 2 Introduction to polydevs DLP function modules 14 5 1 3 Introduction to the usage process 16 5 2 On board process 24 5 3 Disembarkation process 25 6 Machine screen change operation method 28 6 1 Remove the fixing screws 28 6 2 Replace the cable 28 6 3 Mounting screws 28 6 4 Pallet leveling 29 6 5 Adjust software parameters ...

Страница 6: ...UT PM LCD UM 2022 Mar 8 1 Regular maintenance procedure 34 8 2 Precautions for daily operation and use 34 9 After sales service warranty 36 FCC WARNING 37 ...

Страница 7: ...he printer and consumables should be placed out of the reach of children to prevent pinching and accidental drinking of resin 7 Please use the printer in a well ventilated environment and place the machine on a level platform 8 When not in use for a long time the resin in the machine should be emptied and the machine should be kept out of moisture when it is sealed 9 When printing it is recommende...

Страница 8: ...e machine is shown in Figure 2 1 below Figure 2 1 Overall appearance of the machine The structure of the back of the machine is introduced as shown in Figure 2 2 below Figure 2 2 Machine back structure Cooling fan Power cord interface main switch Cooling fan Cable interface WIFI interface ...

Страница 9: ...190 Silicone scraper 1PC For cleaning residual resin in resin tanks Plastic tweezers 1PC Used to strip debris and clean up flakes produced 0 1mm Feeler gauge 1PC For adjusting pallet level Spatula 1PC Blade width 15mm for shovel samples Magnetic door switch Pallet Filter fan Heating fan Filter fan Resin tank fixing handle Screen and mounting plate USB interface Flashlight Thermomete Camera Display...

Страница 10: ...loves 1Box To stay safe and clean U disk 1PC For test documents model storage Tool Box 1PC For tools storage Watering Can 1PC For alcohol cleaning use 250ml Screen film 5PCS For LCD screen protection Diagonal pliers 1PC Used to strip debris and clean up flakes produced Release film 5PCs Used to replace damaged membranes on resin tanks Table 2 1 Packing list ...

Страница 11: ... at the top right of the interface 3 1 Print Interface Figure 3 1 below shows the printing interface of Dscon Figure3 1 Print interface Hard Disk The location where the print files are stored inside the machine U Disk The location where the print files are stored in the U disk Start Start printing Continue Printing Continue printing 3 2 Control Interface Figure 3 2 below is the control interface o...

Страница 12: ...of the z axis Set zero position Set the zero position the lowest point of the z axis when printing 2 Function bar Debris cleaning The entire print area is exposed to form a layer of flakes that are removed along with the flakes Fault clearing when the status light alarms click fault clearing to cancel the alarm Setting parameters Adjust some parameters of the machine see Figure 3 3 below Figure3 3...

Страница 13: ...ace 1 Information bar Log record the operating status of the machine About company information software information 2 Setting bar Basic settings set language etc Advanced settings set the printing parameters of the machine etc 3 4 Hardware Interface Figure 3 5 below shows the hardware interface of Dscon Figure3 5 Hardware interface ...

Страница 14: ...ill be on long after the sliding door is pushed up Heating The heating fan starts to work to heat the resin in the resin tank Screen The 10 1 inch screen is a high precision screen and the 13 3 inch screen is a large size screen Tap the screen to switch the screen ...

Страница 15: ...low Figure4 1 Remove the frame Figure4 2 Detached frame Take out the frame and remove the screws that fix the frame The positions of the screws are shown in Figure 4 2 above Place the release film between the two frames and keep it as tight as possible tighten all the screws cut off the excess release film around and finally fix the frame on the resin tank and screw on the fixing screws As shown i...

Страница 16: ...tention to the orientation As shown in Figure 4 5 above 4 2 Leveling 1 Pallet leveling verification Install the pallet to the designated position as shown in Figure 4 6 below Figure4 6 Pallet installation Figure4 7 Put A4 paper between the tray and the screen Put a piece of A4 paper on top of the screen to prevent the screen from being scratched as shown in Figure 4 7 above Find the zero return co...

Страница 17: ...eler gauge is not easy to insert there is no problem in leveling If one corner is too loose or too tight it needs to be re leveled 2 Leveling the pallet There are a total of 8 screws on the top of the supporting plate 2 in each corner one is pulled up and the other is pushed down When a corner feeler gauge can be easily inserted this corner of the supporting plate is on the high side and it should...

Страница 18: ...llet is too tight then loosen the top screw and tighten the top screw It should be noted that when adjusting the screw the amplitude should not be too large to prevent the screen from being crushed As shown in Figure 4 10 Figure4 10 Schematic diagram of top wire and wire drawing ...

Страница 19: ...d the converted 2D slice layer list file is printed by the machine It can be used in a variety of printing technologies such as DLP SLS SLA and SLM It has all the functions required for 3D printing data pre processing including data import STL file repair 2D 3D placement generation support slicing etc which greatly reduces the time of user 3D printing data pre processing and significantly improves...

Страница 20: ...directory according to the prompts the default is in the root directory of the C drive and click the install button Figure 5 5 Figure 5 6 As shown in Figure 5 7 after the installation is successful click Finish Figure 5 7 5 1 2 Introduction to polydevs DLP function modules The Polydevs DLP working interface is divided into 8 parts as shown in Figure ...

Страница 21: ...es the parts on the platform Move Adjust the position of the part on the platform Orientation Adjust the part angle on the platform Punch Punch the part Support Add supports to the part Start printing The software automatically slices the parts on the platform and generates printer recognizable files One click send Send the file directly to the printer 1 Top toolbar 2 Left toolbar 3 Print platform...

Страница 22: ...tch the angle of view of the platform The button in the middle is the main viewing angle the button on the left rotates 90 to the left view and so on for the other three buttons 7 The view area of the object being printed Displays the imported parts list and clicks the part to select parts 8 Bottom status bar Displays information such as the volume weight and so on of the printed part 5 1 3 Introd...

Страница 23: ... model and the printing parameters can not be adjusted additionally after application Model The model of the device used Material The resin model used Selection of package Click the Select button to enter the secondary menu and double click to select the corresponding process package If there are no process packages in the list click the Open button enter the folder where the process package is st...

Страница 24: ...e part the part needs to be positioned and bug fixed Part appears red Indicates that the part is not in the print platform and moving the mouse over the coordinate axis of the part allows you to move and rotate the part Figure 5 12 Part appears white There is an incorrect triangular patch of the part When there is an error in the part the system automatically pops up the Error Check window Tick th...

Страница 25: ...ustment Figure 5 14 Click the to open the Model Location interface to adjust the placement of the model or directly drag the coordinate system on the model to adjust the model position 5 Shell extraction In general the model of the stl file is solid and it is usually necessary to shell it before slicing and the model is processed into a hollow to save material and obtain better printing results ...

Страница 26: ...UT PM LCD UM 2022 Mar 20 Figure 5 15 6 Honey Part Figure 5 18 Figure 5 16 The thickness of the shell is 1mm Figure 5 17 The thickness of the shell is 3mm ...

Страница 27: ...odel is closed and the resin cannot be excluded so a hole is punched in the part to allow the resin to flow out Figure 5 19 Keep the deleted portion After clicking the Add perforator button click the location on the model where you need to add a hole a gray preview part will be generated clicking on the slot will add a slot on the hole click Keep the deleted part and the patch where the hole is pu...

Страница 28: ...e current script as the default script Parallel Spacing The gap size of the support is automatically generated Support Point Size The diameter size of the support is automatically generated Density Automatically adjusts based on parallel spacing Base Thickness The thickness of the base plate is automatically generated Enable Arc BasePlat After checking a certain curvature will be generated around ...

Страница 29: ...nd the number of supports can be reduced to save materials The following images 5 22 5 28 show the sample results generated by the command Figure 5 22 Tree supports Figure 5 23 Parallel Spacing Figure 5 24 Density Figure 5 25 Base Thickness Figure 5 26 Base plate curvature Figure 5 27 Height Above Base Figure 5 28 Surface Angle Figure 5 29 After entering the script parameters click to save the cur...

Страница 30: ... where you need to add support use the left mouse button to click the location where you need to manually add support to add support anchor points click the support anchor point to remove support and click Discard Support Edits to complete the support addition 9 Get on board Figure 5 31 Click to enter the name of the slice file in the pop up dialog Click Local Save to save the utk file to a USB fl...

Страница 31: ...erface and then click Start After clicking OK the interface will display the information of the print file After checking the information is correct select OK to print the machine 5 3 Disembarkation process Remove the pallet from the machine and place it in the tray and use the included spatula to scoop the parts off the pallet As shown in Figure 5 4 ...

Страница 32: ...eaned up use the provided tweezers to pick up the flakes from the sides of the resulting flakes The operation is shown in Figure 5 5 below Figure5 5 Debris cleaning After the debris is cleaned take out the resin tank full of resin use the equipped funnel and screen to screen the resin in the resin tank and pour it back into the material bottle to ensure that there is no suspended magazine in the r...

Страница 33: ...UT PM LCD UM 2022 Mar 27 Figure5 6 Resin Filtration ...

Страница 34: ...elow Figure 6 1 Screw location Figure 6 2 The data cable socket 6 2 Replace the cable In the Martrix520 machine the 10 1 inch screen data cable and the 13 3 inch screen data cable are not common so the data cable on the back end of the screen needs to be unplugged after the screen screws on the original machine are removed Plug the corresponding data cable into the screen after replacing the other...

Страница 35: ...n and then select the corresponding screen 10 1 inches for high definition screen 13 3 inches for large size screens after selecting the screen the machine will restart and the machine will automatically adjust to the corresponding size after restarting As shown in Figure 6 3 below Figure 6 3 Screen switching function 2 After completing the above operation select the setting parameters in the cont...

Страница 36: ...complete place the resin tank above the screen to make sure that the snap is aligned with the hole on the resin tank and press the wrenches on both sides to make sure that the resin tank will not move again 6 8 Replace the process package 7 FAQ 7 1 Troubleshooting of printer Fault phenomena Possible causes Solutions The equipment cannot start up The power plug of printer is not inserted to the spe...

Страница 37: ...fting of building platform is stuck The building platform reaches the limitation of limit switch Rest the Elevator position and lift it again Another process is controlling the lifting of platform Close the process and lift it again The lifting is stuck by other foreign bodies near the platform Clear away all foreign bodies near the platform in advance The building process is interrupted suddenly ...

Страница 38: ...causes Solutions Missing details of building part Data are lost during preprocessing of models Restart the preparation software and load the STL file Building resin is dampened resulting in soft details Replace resin and control ambient humidity Details are lost due to impact of strong flow at postprocessing Wash the part with alcohol gently and slowly Faults of preprocessed files e g insufficient...

Страница 39: ... projection parameters and print again The temperature changes largely in the building process Strictly control the temperature in the building process Preprocessing support is not set reasonably Redo preprocessing and add support Scratched during building Design defect of support Check and redesign the support Resin absorbs moisture Ensure the humidity in building room is lower than 40 Blade is d...

Страница 40: ... condition of door to prevent print failure and the influence of light leak on resin quality 7 Check all cables and adapters for integrity and applicability and in case of breakage or aging immediately replace them with cables of the same type 8 Check all standards parts in the building platform e g screw and nut etc and immediately replace damaged parts with parts of the same type if any 8 2 Prec...

Страница 41: ...and vibration source etc 8 The printer must be cleaned regularly and the building room shall be kept sanitary and low dust 9 After completion of each production solid residual resin on the platform shall be cleared off and blocked holes shall be unchoked timely 10 Foreign matters on the blade shall be cleared off timely if any 11 The guide rail and lead screw at Z axis should be cleaned regularly ...

Страница 42: ... printer or related accessories caused by operators failure to comply with this User Manual and personal misoperation is not covered under warranty Any damage of the printer or related accessories caused by operators disassembly of printer without permission is not covered under warranty and the warranty period expires immediately in such cases It s strictly prohibited for any organization or indi...

Страница 43: ...dential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be d...

Страница 44: ...UT PM LCD UM 2022 Mar 38 should be installed and operated with minimum 20cm distance between the radiator and your body Use only the supplied antenna ...

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