Unimig VIPER 120 SYNERGIC Скачать руководство пользователя страница 5

Fire hazard. 

Welding/cutting on closed containers, such as tanks,drums, or pipes, can cause them to explode. Flying sparks from the 

welding/cutting arc, hot work piece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can 
cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding/cutting.

• 

The welding/cutting sparks & spatter may cause fire, therefore    remove any flammable materials well away from the working area. 
Cover flammable materials and containers with approved covers if unable to be moved from the welding/cutting area.

•  Do not weld/cut on closed containers such as tanks, drums, or pipes, unless they are properly prepared according to the required 

Safety Standards to insure that flammable or toxic vapours and substances are totally removed, these can cause an explosion even 
though the vessel has been “cleaned”. Vent hollow castings or containers before heating, cutting or welding. They may explode.

• 

Do not weld/cut where the atmosphere may contain flammable dust, gas, or liquid vapours (such as petrol)

• 

Have a fire extinguisher nearby and know how to use it. Be alert that welding/cutting sparks and hot materials from welding/cutting 
can easily go through small cracks and openings to adjacent areas. Be aware that welding/cutting on a ceiling, floor, bulkhead, or 
partition can cause fire on the hidden side.

Gas Cylinders.

 Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Because gas cylinders are 

normally part of the welding/cutting process, be sure to treat them carefully. CYLINDERS can explode if damaged.

• 

Protect gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames, sparks, and arcs.

•  Insure cylinders are held secure and upright to prevent tipping or falling over.

•  Never allow the welding/cutting electrode or earth clamp to touch the gas cylinder, do not drape welding cables over the cylinder.

•  Never weld/cut on a pressurised gas cylinder, it will explode and kill you.

•  Open the cylinder valve slowly and turn your face away from the cylinder outlet valve and gas regulator.

   Gas  build  up.

 The build up of gas can causes a toxic environment, deplete the oxygen content in the air resulting in death or injury. Many 

gases use in welding/cutting are invisible and odourless.

•   Shut off shielding gas supply when not in use.

• 

Always ventilate confined spaces or use approved air-supplied respirator.

 

Electronic magnetic fields. 

MAGNETIC FIELDS can affect Implanted Medical Devices.

•  Wearers of Pacemakers and other Implanted Medical Devices should keep away.

•   Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near any electric welding, 

cutting or heating operation.   

    

Noise can damage hearing. 

Noise from some processes or equipment can damage hearing.

•   Wear approved ear protection if noise level is high. 

Hot parts. 

Items being welded/cut generate and hold high heat and can cause severe burns.

 Do not touch hot parts with bare hands. Allow a cooling period before working on the welding/cutting gun. Use insulated welding gloves 
and clothing to handle hot parts and prevent burns.

VIPER 120 SYNERGIC MIG Welder | 

5

SAFETY

Содержание VIPER 120 SYNERGIC

Страница 1: ...Please read and understand this instruction manual carefully before the installation and operation of this equipment UNIMIG 2019 VIPER 120 SYNERGIC Operating Manual KUMJRVM120...

Страница 2: ...y they provide a customer support service that is second to none thus ensuring our customers have confidence that they will be well satisfied both now and in the future UNIMIG welders and plasma cutte...

Страница 3: ...DATA 9 MACHINE PARTS LAYOUT 10 MIG WITH GAS INSTALLATION 11 GASLESS MIG INSTALLATION 13 WIRE INSTALLATION SET UP GUIDE 15 MIG WELDING GUIDE 16 MIG WELDING TROUBLE SHOOTING 23 MIG WIRE FEED TROUBLE SH...

Страница 4: ...able for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized or badly joined cables Do not drape cables over your body We recomm...

Страница 5: ...e gas cylinders are normally part of the welding cutting process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physical d...

Страница 6: ...e inside the equipment The machine will be ready for use again when the internal temperature reaches safe level iii Over Voltage Supply Regarding the power supply voltage range of the machine please r...

Страница 7: ...he regulator and line for an extended time period In this situation it is recommended to open the cylinder valve set the flow rate to 8 10 L min close the cylinder valve and check after a minimum of 1...

Страница 8: ...welder to get you up and running Simply set your wire size adjust the Synergic power knob and the VIPER 120 SYNERGIC does the rest Running off a 10 AMP plug this machine is perfect for small repairs...

Страница 9: ...DINSE CONNECTOR 10 25 STANDARD AS NZ60974 1 WELDS Mild Steel Stainless Steel WARRANTY Years 1 MIG SPECIFICATIONS MIG WELDING CURRENT RANGE 40 120A MIG DUTY CYCLE 40 C 10 120A MIG WIRE SIZE RANGE 0 6...

Страница 10: ...rol Knob 4 Positive Output 5 Polarity Cable 6 Negative Output 7 Direct Connect MIG Torch 8 Power Cable 9 Power Switch 10 Gas Inlet 11 Wire Spool Holder 12 Wire Feed Assembly 1 7 9 10 11 12 2 3 4 6 8 5...

Страница 11: ...llers V Groove for Hard Wires Knurled for Flux Cored 5 Place wire onto spool holder spool retaining nut is left hand thread Feed the wire through the inlet guide tube into the drive roller NOTE VIPER...

Страница 12: ...e contact tip over the wire and fasten tightly into the tip holder 8 Remove the gas nozzle and contact tip from the front end of the MIG torch 11 Fit the gas nozzle to the torch head 9 Press and hold...

Страница 13: ...he inlet guide tube into the drive roller 5 Feed wire over the drive roller into the outlet guide tube Push the wire through approx 150mm 1 2 1 Insert the earth cable plug into the required polarity a...

Страница 14: ...the drive roller 9 Fit the correct size contact tip over the wire and fasten tightly into the tip holder 7 Remove the gas nozzle and contact tip from the front end of the MIG torch 10 Fit the gas nozz...

Страница 15: ...h to the torch head 2 Note the tension spring adjuster and spool locating pin 5 Feed the wire through the drive roller and into the outlet guide tube of the wire feeder 8 A simple check for the correc...

Страница 16: ...transfer and pulsed spray each of which has distinct properties and corresponding advantages and limitations To perform MIG welding the basic necessary equipment is a welding gun a wire feed unit a we...

Страница 17: ...ens out the droplet into the weld pool The heat of the arc melts the end of the wire slightly as it feeds towards the base metal The wire feed speed overcomes the heat of the arc and the wire again ap...

Страница 18: ...uddle allowing faster travel speeds providing a flatter weld profile with light penetration useful for welding thin materials The welds are wider and flatter allowing for minimal clean up grinding tim...

Страница 19: ...a good level of control over the weld pool A travel angle greater that 20 will give an unstable arc condition with poor weld metal transfer less penetration high levels of spatter poor gas shield and...

Страница 20: ...of poor quality Travel Speed Travel speed is the rate that the gun is moved along the weld joint and is usually measured in mm per minute Travel speeds can vary depending on conditions and the welders...

Страница 21: ...slag inclusions Additionally some of the gas becomes ionised electrically charged and helps the current flow smoothly The correct gas flow is also very important in protecting the welding zone from t...

Страница 22: ...QTY2 PGNS15 Shroud Spring QTY2 VIPER 120 SYNERGIC GAS NOZZLE Part No Description QTY PGN15CYL Cylindrical Nozzle QTY2 PGN15CON Conical Nozzle QTY2 PGN15TAP Tapered Nozzle QTY2 PGN15SPOT Spot Nozzle QT...

Страница 23: ...d Remedy Holding the torch too far away Bring the torch closer to the work and maintain stick out of 5 10mm Welding voltage set too low Adjust SYNERGIC Control Knob Wire Speed set too high Adjust SYNE...

Страница 24: ...ove Locate the wire into the groove of the drive roller Incorrect drive roller size Fit the correct size drive roller e g 0 8mm wire requires 0 8mm drive roller Wrong type of drive roller selected Fit...

Страница 25: ...Wire Feeder Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNIMIG Water Cooler 1 Year Clause 3 T R Pulse MIG Power Source Only 2 Year Clause 3 T R Pulse MIG SWF Po...

Страница 26: ...nd b Where the Goods are unable to be repaired the Goods are returned at your cost within thirty 30 days of the delivery date and c Welding Guns Of Australia PTY LTD will not be liable for Goods which...

Страница 27: ...le Support Gas Connector Handle To Suit PP36 with Knobs All Xcel Arc Magmaweld MIG Welding Wires Electrodes Arc Leads Welding Cable Electrode Holder Earth Clamps TIG Welding Torches and Consumables to...

Страница 28: ...a Pty Ltd ABN 14 001 804 422 PO Box 3033 Lansvale NSW 2166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 1300 864 644 Fax 02 9780 4244 Email sales unimig com au www unimig com au Welding Guns Of...

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