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11

Operating Procedure for PLASMA Cutting

 

5)

 Correct amperage and travel speed 

are important and relevant to material 

thickness and are correct when sparks 

are exiting from the work piece.

If sparks are spraying up from the work 

piece there is insufficient amps selected 

or the travel speed is too fast.

6)

 To finish the cutting release the torch 

switch.  The air flow will continue for 30 

seconds to cool the torch head.

2)

 Connect the Earth Clamp securely to 

the work piece or the work bench.

3) 

Place and hold the torch vertical at the 

edge of the plate

4)

 Pull the trigger to energise the pilot 

arc. The cutting arc will start when the 

nozzle is moved closer to the edge of 

the work piece. When the cutting arc has 

cut through the edge of the plate start 

moving evenly in the direction you wish 

to cut,

1)

 Wear your safety gear. Generally you want 

the same type of protective gear as when 

welding. Plasma has high arc voltage if the 

job or bench is wet and you place your hand 

or arm on it you can become part of the circuit 

and receive a shock, be sure you are wearing 

leather gloves, Full lenght pants and covered 

shoes, Wear eye protection a #5 shade is the 

minimum eye protection with other shades 

 required depending on amperage. A face 

shield is also recommended,

Operating procedure using the Stand Off Guide mounted to SC80 torch.   

The feet of the standoff guide are placed on the cutting surface. This maintains 

an optimal 2mm standoff distance between the plasma cutting tip and the work, 

this is especially suitable if your hands are unsteady, or if you wish to use a 

straight edge guide or pattern guide. It also helps extend tip life.

Cut Quality

A clean cut depends on several factors:  

● 

amperage 

● 

travel speed 

● 

tip height & position  

● 

tip and electrode quality 

● 

air pressure and quality 

● 

technique

The best quality cut will be produced when all these variables are set correctly for the material thickness 

and type of material being cut. 

 

Poor quality cut

Good quality cut

The air requirement for torch SC80 is:

·       Clean and dry compressed air

·       Pressure for torch: 4.5~5.0bar, 65~75 psi

·       Gas flow 110lpm

Содержание RazorCut 45 KUPJRRW45

Страница 1: ...e read and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUPJRRW40 Welding Guns Of Australia PTY LTD 2013 YEARS Warranty Power S...

Страница 2: ...Our product range represents the latest developments in Inverter technology put together by our professional team of highly skilled engineers The expertise gained from our long involvement with invert...

Страница 3: ...tting Technology 7 Technical Data Product Information 8 Machine Layout Descriptions 9 Set Up and Operating Procedure 10 11 Plasma Cutting Procedure Techniques 12 14 SC80 Plasma Torch Parts Breakdown 1...

Страница 4: ...es are dangerous Plasma cutting produces fumes and gases Harmful fumes and metallic powders are produced during the cutting operation Metals which are painted or coated or which contain mercury zinc l...

Страница 5: ...e or earth clamp to touch the gas cylinder do not drape welding cables over the cylinder Never plasma cut on a pressurised gas cylinder it will explode and kill you Open the cylinder valve slowly and...

Страница 6: ...ameter table This equipment is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the voltage of input power supply amperage excee...

Страница 7: ...aterial such as hafnium and cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean...

Страница 8: ...he cut with powerful fast and accurate cutting capability additional is the benefit of longer life cycle consumable electrodes and cutting tips The HF start function allows stand off arc ignition Adde...

Страница 9: ...eeds intermittently b No electrode or nozzle installed on the torch LED ON and air feeds intermittently c No shield cap installed on the torch LED Flashes d Low air pressure LED ON 5 Arc voltage pilot...

Страница 10: ...he machine Insert the torch connection into the torch connection receptacle at the front of the machine and screw up hand tight Caution Do not to bend the pins located inside the torch connector 4 Con...

Страница 11: ...n welding Plasma has high arc voltage if the job or bench is wet and you place your hand or arm on it you can become part of the circuit and receive a shock be sure you are wearing leather gloves Full...

Страница 12: ...ay to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the material Minimum bevel equal bevel Longest consum...

Страница 13: ...lutely critical to quality plasma cuts and longevity of consumable parts As a minimum be sure to drain the receiver tank on the air compressor at least daily Most air plasma systems from reputable man...

Страница 14: ...the material When the pierce is complete proceed with cutting Safety Trigger Operation The Suregrip SC80 torch supplied with the RazorCut 40 machine has a new design of safety trigger Just pull back o...

Страница 15: ...lock 6 SC8019 60 CF4 Cable Assembly Complete X 6mt 7 SC8050 Circle Cutting Attachment Kit Wear Spare Parts No WGA Part No Description 8 SC8002 Cooling Tube 9 SC8004 Electrode 10 SC8006 Swirl Ring 11 S...

Страница 16: ...16 Spare Parts IdentiFIcation KUPJRRW40...

Страница 17: ...ont panel 20 W 496RM 185 A Front operation panel 21 8 123RM 191 Cover of front operation panel 22 7 557 031 A Water proof knob 23 7 458 400 Knob 24 8 123RM 193 output front panel 25 7 152 316 10 25 Di...

Страница 18: ...Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG Power Source Only 2 Year Clause 3 T R Pulse MIG SWF Power Source...

Страница 19: ...you have acquired Goods as a consumer within the meaning of the Trade Practices Act 1974 or the Fair Trading Acts of the relevant state or territories of Australia and is therefore also entitled to a...

Страница 20: ...ons Improper installation Use of non authorised non standard parts Abnormal product performance caused by any ancillary equipment interference or other external factors Failure or any breakage caused...

Страница 21: ...onsumables to suit such as Input Cord Inter connecting Cord Triggering Cable This Warranty does not cover products purchased From a non authorised UNI MIG UNI TIG UNI PLAS UNI FLAME TECNA T R HIT 8SS...

Страница 22: ...22 NOTES...

Страница 23: ...23 NOTES...

Страница 24: ...2166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Gun...

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