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RAZOR TIG 200 ACDC

OPERATING MANUAL

18. Machine Breakdown and Parts List

Code

Name

10084166

Handle

10084064

Upper part of machine cover

10084160

Beam

10084068

Side cover

10084195

Louver

10084066

Front panel bracket

51000881

Small control panel

10084430

Acrylic front panel

10083484

Knob

10084650

Silicon button

10084392

Display panel mount

51000844

Display panel

10084193

Front panel

10081143

Outlet nozzle

10021855

Quick socket

51000660

9-pin remote receptacle

10083487

Bluetooth plug

Code

Name

10051952

Arc starting transformer

51000847

Arc stabilising board

20 10084264

Plastic mount of arc stabilising board

10084192

Control panel mount

22 51000884

Large control panel

23 10056163

Small arc stabilising board

24 51000821

Main transformer

25 10084383

Chassis

26 10084196

Fan bracket

27 51000956

DC fan

28 10084109

Rear panel

29 10084163

Rear panel support plate

30 10071118

Power switch

51000659

Power cord

32 51000658

Solenoid valve

33 51000657

Water cooler socket

34 10084057

Rear panel support

RAZOR 200 ACDC Manual FEB23.indd 40

24/02/2023 3:07:12 PM

Содержание RAZOR TIG 200 AC/DC

Страница 1: ...U12002K Operating Manual RAZOR 200 ACDC Manual FEB23 indd 1 RAZOR 200 ACDC Manual FEB23 indd 1 24 02 2023 3 06 54 PM 24 02 2023 3 06 54 PM...

Страница 2: ...TERM GLOSSARY 15 8 2 AC TIG WELD CYCLE 16 8 3 DC TIG WELD CYCLE 17 8 4 MIX TIG WELD CYCLE 18 9 TIG Machine Setup 19 10 TIG Welding Guide 22 11 MMA Machine Setup 31 12 MMA Welding Guide 34 14 TIG Troub...

Страница 3: ...ar and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged undersized or badly joined cables Do not drape cables over your body We recommend RCD safe...

Страница 4: ...usually are part of the welding cutting process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physical damage slag open...

Страница 5: ...equipment The machine will be ready for use again when the internal temperature reaches a safe level Over Voltage Supply Regarding the power supply voltage range of the machine please refer to the Mai...

Страница 6: ...ne for an extended time period In this situation it is recommended to open the cylinder valve set the flow rate to 8 10 L min close the cylinder valve and check after a minimum of 15 minutes 5 If ther...

Страница 7: ...Triangle waves to change the arc characteristics bead profile and penetration to suit your weld Mixed AC DC Experience the best of both worlds Mixed AC DC combines the efficiency of AC and the penetra...

Страница 8: ...ackage Contents RAZOR TIG 200 AC DC 4m Electrode Holder 4m 300 AMP Earth Clamp Argon Flowmeter 10A Plug Fitted 8m T2 TIG Torch RAZOR 200 ACDC Manual FEB23 indd 8 RAZOR 200 ACDC Manual FEB23 indd 8 24...

Страница 9: ...ess Steel Cast Iron Warranty Years 5 TIG Specifications Parameter Values TIG Arc Ignition Type High Frequency Lift Arc TIG Process Type Pulsed AC Pulsed DC Mixed AC DC DC TIG Welding Current Range 5 2...

Страница 10: ...Terminal 4 Gas Output to Torch 5 Wired Remote Connection Port 6 Wireless Remote Indicator 5 2 Rear Panel Layout 7 On Off Switch 8 Gas Input 9 Water Cooler Power Port 10 Input Power Cord 1 5 6 4 2 3 1...

Страница 11: ...on 6 AC Wave Selection Button 7 TIG Pulse On Off Button 8 MMA Settings Button 9 Remote Mode Button Indicator 10 Water Cooler Button Indicator 11 Weld Cycle Display Area 12 Warning Indicators Overcurre...

Страница 12: ...ill start Lift Arc TIG Mode This indicates that the machine will initiate the arc by lifting the electrode off of the workpiece DC TIG Mode This indicates that the machine is in Direct Current DC TIG...

Страница 13: ...ormats due to its gradual transition between EP and EN 4T Torch Mode While in 4T mode press and release the torch trigger button to initiate the weld To end the weld cycle press and release the torch...

Страница 14: ...his indicator is lit you are in amperage adjustment mode It functions for both MMA mode and Lift TIG mode Hot Start This indicates that you are adjusting the Hot Start parameter Hot Start provides a b...

Страница 15: ...Amps A setting of 90 would be 90 Peak Amps and 10 Base Amps NOTE Pulse Mode must be turned on PRE GAS POST GAS START AMP UP SLOPE PEAK AMP BASE AMP PULSE Hz PULSE WIDTH DOWN SLOPE 8 1 WELD CYCLE TERM...

Страница 16: ...Hz is a calculation and changes based on what the AC Hz is set to It is recommended you first choose your AC Hz settings before adjusting your Mixed AC DC Hz MIX AC DC Hz MIX AC DC Parameter Value Ra...

Страница 17: ...0 Seconds Start Amp 5 200 Amps Up Slope 0 0 10 0 Seconds Peak Amp 20 200 Amps When Active Base Amp 5 200 Amps When Active Pulse Hz 0 5 200 Hz When Active Pulse Width 10 90 Down Slope 0 0 10 0 Seconds...

Страница 18: ...Value Range Pre Gas 0 0 3 0 Seconds Start Amp 20 200 Amps Up Slope 0 0 10 0 Seconds Peak Amp 20 200 Amps Down Slope 0 0 10 0 Seconds End Amp 20 200 Amps Post Gas 0 0 15 Seconds AC Balance 20 60 AC Hz...

Страница 19: ...e cable and twist the end to secure the connection 2 Push the gas connection hose into the gas outlet port until you hear a click which locks the hose in place 4 Place argon flowmeter into the gas bot...

Страница 20: ...ct gas hose to the flowmeter outlet using the twist nut to tighten the fitting securely 7 Connect the other end of the gas hose to the gas inlet on the back of the machine 5 Tighten securely with wren...

Страница 21: ...amp to your workpiece 12 Place your TIG torch near the workpiece and initiate an arc by pressing the trigger button on the TIG torch If HF mode is activated 9 Connect the plug into a power point then...

Страница 22: ...o a weld pool TIG welding offers the user the highest amount of flexibility to weld the widest range of material thickness and types DC TIG welding is also the cleanest weld with no sparks or spatter...

Страница 23: ...that the welding current switches from Peak Current to Base Current DC Pulse TIG frequency generally ranges from 20 to 300 HZ depend ing on the job application Control of the pulse frequency also dete...

Страница 24: ...wer Weld Pool Narrower Weld Bead Faster Weld Speed Narrower Cleaning Action Current Current Slower AC Square Wave Hz Faster AC Square Wave Hz AC Square Wave Hz 20 VIPER TIG 180 AC DC Manual AC SQUARE...

Страница 25: ...ly occur during the transition between and cycles The current is lesser 30 during the half of the cycle when the electrode is positive and there is a resistance of the electron flow during this half c...

Страница 26: ...e polarity produces stronger arc energy and cur rent flow from the tungsten and is good for removing the oxidized surface of the work piece However too much current flow can drive too much energy to t...

Страница 27: ...weld pool of the desired size Once the weld pool is established tilt the torch at about a 75 angle and move smoothly and evenly along the joint while fusing the materials together TIG Welding with Fi...

Страница 28: ...ll occur and the more difficult it will be to arc start However increasing the flat to the maximum level that still allows arc starts and eliminates arc wander will improve the weld penetration and in...

Страница 29: ...overall lifetime Tests have shown that ignition delay with Rare Earth tungsten electrodes improve over time while 2 thoriated tungsten starts to deteriorate after only 25 starts At equivalent energy o...

Страница 30: ...y individual results may vary depending on technique skill and material 10 1 TIG Tungsten Selection Guide 10 2 Tungsten Electrodes Rating for Welding Currents Tungsten Diameter mm Diameter at the Tip...

Страница 31: ...r DC electrodes connect earth clamp to the positive dinse connection and electrode holder to the negative dinse connection 3 Connect the plug into a power point then switch the machine ON 4 Ensure tha...

Страница 32: ...ectrode holder 7 Twist electrode holder to tighten and securely grip electrode 8 Using the adjustment knob select the amperage according to the size of your chosen electrode and workpiece RAZOR 200 AC...

Страница 33: ...s as desired 10 Connect earth clamp to your workpiece 11 Strike electrode to the workpiece to initiate arc 12 Drag along workpiece to weld Pull the electrode away from the workpiece to finish weld RAZ...

Страница 34: ...from the electrode coating The arc and the immediate area are enveloped by an atmosphere of protective gas Manual Metal Arc stick electrodes have a solid metal wire core and a flux coating These elect...

Страница 35: ...y welds The general rule of thumb for down hand welding is to have an arc length no greater than the diameter of the core wire Electrode Angle The angle that the electrode makes with the work is impor...

Страница 36: ...4 3 Porosity Poor weld appearance and colour Wrong gas poor gas flow gas leaks Use pure argon Gas is connected check hoses gas valve and torch are not restricted Set the gas flow between 8 12 L min Ch...

Страница 37: ...emove contaminating materials like paint grease oil and dirt including mill scale from base metal Remove all grease oil or moisture from filler metal 14 7 Arc difficult to start or will not start weld...

Страница 38: ...of penetration Insufficient heat input Increase the amperage or choose a smaller electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor jo...

Страница 39: ...g all cable connections RED VRD ICON Abnormal VRD The No Load voltage is too high This is likely caused by VRD fault Possible Solution Power down and restart machine THERMAL OVERLOAD OVERCURRENT LIMIT...

Страница 40: ...emote receptacle 17 10083487 Bluetooth plug Code Name 18 10051952 Arc starting transformer 19 51000847 Arc stabilising board 20 10084264 Plastic mount of arc stabilising board 21 10084192 Control pane...

Страница 41: ...7 51000796 Thermal resistor 8 10084197 Inverter wind shield 9 10084337 Heat sink 2 10 10084340 Heat sink 3 11 51000601 IGBT 12 10064645 Rectifier diode 2 13 51000858 Primary inverter main board 14 510...

Страница 42: ...42 RAZOR TIG 200 ACDC OPERATING MANUAL 19 Wiring Diagrams RAZOR 200 ACDC Manual FEB23 indd 42 RAZOR 200 ACDC Manual FEB23 indd 42 24 02 2023 3 07 19 PM 24 02 2023 3 07 19 PM...

Страница 43: ...ANUAL REMOTE PORT WIRING PIN FUNCTION 1 Min 2 Common 3 Max 4 Empty 5 Empty 6 Empty 7 Bridge to 9 8 Trigger 9 Trigger RAZOR 200 ACDC Manual FEB23 indd 43 RAZOR 200 ACDC Manual FEB23 indd 43 24 02 2023...

Страница 44: ...7 3274 5829 EMAIL qld unimig com au VIC OFFICE 91 Yellowbox Drive Craigieburn VIC 3064 PH 03 8682 9911 FAX 03 9333 7867 EMAIL sales unimig com au WA OFFICE 26 Sustainable Ave Bibra Lake WA 6163 PH 08...

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