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4

SAFETY

IMPORTANT: 

BEFORE INSTALLING, OPERATING OR CARRYING OUT  

MAINTENANCE ON THE  PLASMA CUTTER, READ THE CONTENTS OF THIS 
MANUAL CAREFULLY, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL 
USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE. 
PAY PARTICULAR ATTENTION TO THE SAFETY RULES.  
THIS EQUIPMENT MUST BE USED SOLELY FOR PLASMA CUTTING.

Electric shock: It can kill.  

Touching live electrical parts can cause fatal shocks or severe 

burns.  The plasma nozzle and work circuit is electrically live whenever the output is on.  
The input power circuit and internal machine circuits are also live when power is on.  
Do not touch live electrical parts or electrodes with bare skin, gloves or wet clothing.
Incorrectly installed or improperly grounded equipment is dangerous. 

• Connect the primary input cable according to Australian and  New Zealand standards and regulations.
• Disconnect power source before performing any service or repairs.
• Avoid all contact with live electrical parts of the welding circuit, torch nozzle and work piece with bare

hands. The operator must wear dry welding gloves while he/she performs the plasma cutting task.

• Isolate yourselves from both the earth and the work piece.
•  Keep cords dry, free of oil and grease, and protected from hot metal and sparks.
 •  Frequently inspect input power cable for wear and tear, replace the cable immediately if damaged,

bare wiring is dangerous and can kill.

 • Do not use damaged, under sized, or badly joined cables.
 • Do not drape cables over your body.
• We recommend (RCD) safety switch is used with this equipment to detect any leakage of current to earth.

Fumes and gases are dangerous. 

Plasma cutting  produces fumes and gases. Harmful 

fumes and  metallic powders are produced during the cutting operation. Metals which are 
painted or coated or which contain mercury, zinc, lead and graphite may produce harmful 
concentrations of toxic fumes during cutting. Breathing these fumes and gases can be  
hazardous to your health.  

 • Do not breathe the smoke and gas generated whilst welding or cutting, keep your head out of the fumes
 • Keep the working area well ventilated, use fume extraction or ventilation to remove welding fumes and 

gases. 

 • In confined or heavy fume environments always wear an approved air-supplied respirator. 

Cutting fumes and gases can displace air and lower the oxygen level causing injury or death. 
Be sure the breathing air is safe. 

 • Do not cut in locations near de-greasing, cleaning, or spraying operations. The heat and rays of the arc

can react with vapours to form highly toxic and irritating gases.

 • Materials such as galvanized, lead, or cadmium plated steel, containing elements that can give off toxic

fumes when cuttung. Do not cut these materials unless the area is very well ventilated, and or wearing
an air supplied respirator.

• Always read the Material Safety Data Sheets (MSDS) that should be supplied with the material you are

using.These MSDSs will give you the information regarding the kind and amount of fumes and gases that
may be dangerous to your health.

MACHINE OPERATING SAFETY

Plasma cutting equipment can be dangerous to both the operator and people in or near the surrounding 
working area, if the equipment is not correctly operated.  Equipment must only be used under the strict and 
comprehensive observance of all relevant safety regulations. Read and understand this instruction manual 
carefully before the installation and operation of this equipment.

Page 5

Instruction Manual for CUT105 (C427)

19/12/2014

Содержание CUT105

Страница 1: ...INSTRUCTION MANUAL CUT105 Plasma Cutter 415V 28mm Steel KUPJR105 C427 Page 1 Instruction Manual for CUT105 C427 19 12 2014...

Страница 2: ...e read and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUPJR105 Welding Guns Of Australia PTY LTD 2013 YEARS Warranty Power So...

Страница 3: ...product range represents the latest developments in Inverter technology put together by our professional team of highly skilled engineers The expertise gained from our long involvement with inverter t...

Страница 4: ...hnology 7 Technical Data Product Information 8 Machine Layout Descriptions 9 Set Up and Operating Procedure 10 12 Plasma Cutting Procedure Techniques 13 15 T 150 Plasma Torch Parts Breakdown 16 17 KUP...

Страница 5: ...ting produces fumes and gases Harmful fumes and metallic powders are produced during the cutting operation Metals which are painted or coated or which contain mercury zinc lead and graphite may produc...

Страница 6: ...the gas cylinder do not drape welding cables over the cylinder Never plasma cut on a pressurised gas cylinder it will explode and kill you Open the cylinder valve slowly and turn your face away from t...

Страница 7: ...of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the voltage of input power supply amperage exceeds the stipulated value it is p...

Страница 8: ...cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean dry air gives longer parts...

Страница 9: ...uding steel cast Iron stainless steel copper aluminium brass etc The CUT105 is equipped with a high quality Plasma torch developed specifically to enhance and improve the cut quality of the CUT105 pow...

Страница 10: ...the machine LED ON 3 Amperage Control Dial 4 Torch connection DC 5 Output connector DC connect to the work piece 6 Regulator bracket mounts 7 Primary power input cable 8 On Off switch 9 Air supply con...

Страница 11: ...n the air supply 6 Set the Amperage dial to the required setting Set Up Procedure for PLASMA Cutting 1 2 1 Connect the T 150 Plasma Torch to the machine Insert the torch connection into the torch conn...

Страница 12: ...ith the corresponding notch and fasten the threaded ring B PLASMA CENTRAL ADAPTOR Directions for use In order to fasten the ring B disengage the anti rotation device by pressing it on proper hole C wi...

Страница 13: ...towards the plate When the cutting arc has established and cut through the edge of the plate start moving evenly in the direction you wish to cut 1 Wear your safety gear Generally you want the same ty...

Страница 14: ...ay to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the material Minimum bevel equal bevel Longest consum...

Страница 15: ...t quality in terms of edge squareness dross formation and edge smoothness Minimising the moisture in the air supply is absolutely critical to quality plasma cuts and longevity of consumable parts As a...

Страница 16: ...through the material When the pierce is complete proceed with cutting Operating Procedure Techniques for PLASMA Cutting Hand torch cutting technique When cutting make sure that sparks are exiting fro...

Страница 17: ...ES Air Cooled 25 Amp T150 Plasma Torch Spares PLASMA CUTTING TORCHES Air Cooled 150 Amp 29 30 1c 3 4 5 6 7 9 10 10 1c 1b 3 4 5 27 28 23 26 2 2a 16 6 17 17a 8a 5 18 24 24a 12 12 19 19a 21 20 11 12 12 1...

Страница 18: ...8 05005 Extended Diffusor 8a 52549 Extended electrode 9 51148 Contact extended tip max 50A 10 51148 13 Extended tip 1 35 90A 51148 16 Extended tip 1 6 120A 51148 18 Extended tip 1 8 150A 11 60330 Noz...

Страница 19: ...WITCH C15004 10004925 POTENTIOMETER FOR CURRENT ADJUSTMENT D15101 10006505 10 EURO PALSMA FITTING MACHINE END C02020 10004622 11 DIGITAL METER D20021 10006787 12 KNOB C14001 10004904 13 FAN MOTOR D280...

Страница 20: ...19 1 6 4 18 2 3 5 17 16 13 Spare Parts IdentiFIcation KUPJR105 Page 20 Instruction Manual for CUT105 C427 19 12 2014...

Страница 21: ...rea of the work piece 3 Faulty components in unit return for repair 4 Faulty Torch return for repair D Low cutting output 1 Incorrect setting of CURRENT A control check and adjust to proper setting 2...

Страница 22: ...y 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG Power Source Only 2 Year Clause 3 T R Pulse MIG SWF Power Source Sep...

Страница 23: ...ed the Goods are returned at your cost within thirty 30 days of the delivery date and c Welding Guns Of Australia PTY LTD will not be liable for Goods which have not been stored or used in a proper ma...

Страница 24: ...Support Gas Connector Handle To Suit PP36 with Knobs All Xcel Arc Magmaweld Mig Welding Wires Electrodes Arc Leads Welding Cable Electrode Holder Earth Clamps TIG Welding Torches and Consumables to s...

Страница 25: ...istina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Guns Of Australia PTY LTD...

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