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PG-I SE Series | Version 1.04

Care, maintenance and repair

12 Care, maintenance and repair

12.1 Care by cleaning

The generator must always be kept in a clean condition.

All plastic parts and painted surfaces should be cleaned 
with a soft, damp cloth and some neutral cleaner. Re-
move excess grease or leaked oil with a dry, lint-free 
cloth.

Always keep the cooling fins clean and free.

12.2 Maintenance and repair

Maintenance and repair work may only be carried out by 
qualified personnel.

If the generator does not function properly, contact a 
specialist dealer or our customer service. The contact 
details can be found in chapter 1.2 Customer service.

All protective and safety devices must be reinstalled im-
mediately after completion of repair and maintenance 
work.

12.3 Maintenance schedule PG-I 42 SE

 

ATTENTION!

-  All cleaning, care, maintenance and repair work 

may only be carried out with the generator switched 
off.

-  Always remove the spark plug connector from the 

spark plug.

-  No power consumer may be connected to the gene-

rator. 

-  Wait until the hot parts have cooled down.

-  Never clean the machine with a water jet or flam-

mable products!

-  Before putting the generator back into operation, 

make sure that it is completely dry.

NOTE!

The warranty does not cover parts of the generator 
that have been misused or negligently handled by 
the operator. For full warranty coverage, the opera-
tor must operate the generator as described in the 
manual. 
Regular adjustments must be made to ensure pro-
per operation of the generator. Follow the instructi-
ons in the "Maintenance schedule".

ATTENTION!

-  Never use solvents to clean plastic parts or painted 

surfaces. The surface may become detached and 
consequential damage may occur.

Use protective gloves!

NOTE!

Never use strong cleaning agents for any cleaning-
work. This can damage or destroy the device

Maintenance inter-
val / Operating 
hours

Maintenance tasks

Before each use

- Check fuel level, check lines 

for leaks, replace lines if 
necessary.

- Check engine oil level.

after the first 5 
hours

Changing the motor oil

after 50 hours  

Clean the air filter, replace if 
necessary.

after 50 hours 

Changing the motor oil

after 100 hours

Check the air filter, clean if 
necessary.

after 100 hours

Check the muffler filter, clean 
and replace if necessary.

after 100 hours

Check spark arrester, clean, 
replace if necessary

after 100 hours

Change the oil, clean the        
oil tank

after 250 hours

Clean combustion chamber

every 3 years

Replace fuel line

Содержание PG-I SE Series

Страница 1: ...Operating Instructions Generator PG I 42 SE PG I 80 SE PG I 80 SE PG I 42 SE...

Страница 2: ...Type plate 7 5 Transport packaging storage 7 5 1 Packaging 8 5 2 Storage 8 6 Description of the device 10 6 1 PG I 42 SE 10 6 2 PG I 80 SE 10 7 Control elements and functions 11 7 1 PG I 80 SE 11 8 Pr...

Страница 3: ...ng the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised...

Страница 4: ...ion he must train the personnel at regular intervals and inform them about the dan gers The operator must provide the personnel with the necessary protective equipment and instruct them to wear the re...

Страница 5: ...ate the generator only on horizontal surfaces to ensure optimum flow of oil and fuel to the motor If operation on horizontal surfaces is not possible the user must install suitable mounting and levell...

Страница 6: ...r disconnect the igni tion cable and place it in a place where it cannot touch the plug Use only approved spark plug te sters Do not run the machine in rooms with a potentially explosive atmosphere In...

Страница 7: ...er drain the fuel and ensure that no acid or vapours escape from the battery if any For transport on road vehicles check the entire mass of the machine Never start the generator inside a vehicle Trans...

Страница 8: ...ss fuel into a suitable contai ner 8 Remove the spark plug connector and spark plug and pour a tablespoon of oil into the cylinder 9 Slowly pull the cable to move the piston in the cylinder to distrib...

Страница 9: ...or leaking fuel If this is detected the carbu retor must be disassembled and cleaned or replaced If no fuel leaks are detected set the fuel tap to OFF 3 Check oil level and top up with clean fresh oil...

Страница 10: ...F switch ECO mode 12 Connection for 230V consumer 13 Circuit breaker 9A 14 Output 12 V DC 15 Ground connection 16 Control lights 17 Pull wire starter 6 2 PG I 80 SE Fig 4 Generator PG I 80 SE 1 Contro...

Страница 11: ...restarted until oil has been refilled and the correct level has been reached Motor ON OFF switch In to start the generator the switch must be set to I If the switch is set to O the motor is stopped an...

Страница 12: ...g 5 Open cover PG I 80 SE Step 2 First connect the red cable to the positive pole and then the black cable to the negative pole Make sure that all connections are secure Step 3 Secure the terminals wi...

Страница 13: ...k clean and replace it in the opening Do not rethread the dipstick Step 5 Pull the dipstick out again and check the engine oil level The engine oil level should be be tween the minimum and maximum mar...

Страница 14: ...oil DANGER Check the oil frequently during the running in period Refer to the Maintenance section for recommended service intervals DANGER We consider the first 5 operating hours as the run ning in p...

Страница 15: ...ilize Step 6 Repeat steps 4 and 5 for each additional con sumer 9 Start Up DANGER Use regular unleaded gasoline with a minimum octane number of 85 Never use old stale or contaminated gasoline or an oi...

Страница 16: ...inkler system or when your hands are wet may result in electric shock Use protective goggles Wear safety boots Wear protective clothes NOTE Before putting the generator into operation for the first ti...

Страница 17: ...he PG I 42 SE gene rator Step 1 Make sure the generator is on a level surface Disconnect all electrical loads from the genera tor Never start or stop the generator when electrical appliances are conne...

Страница 18: ...er re quired to keep the loads running Watt Volt x Ampere Step 3 Consider the starting currents of the consumers Step 4 Plug in the desired single phase 230 Volt 50 Hz AC consumers and switch them on...

Страница 19: ...he voltage requirements for the application Step 3 Set the Eco switch to OFF If you want to use the Eco system set the Eco switch to ON after the engine warms up after 2 or 3 minutes Fig 19 ECO Button...

Страница 20: ...then turn the multiswitch to the RUN position Fig 24 RUN Position Connect the consumer 11 1Switching off the generator Step 1 Switch off and disconnect all electrical consu mers Never start or stop th...

Страница 21: ...eas the registration of power generators with local utility companies is required by law Check the local regulations for proper registration and use DANGER Maintain a free space of at least 1 meter on...

Страница 22: ...products Before putting the generator back into operation make sure that it is completely dry NOTE The warranty does not cover parts of the generator that have been misused or negligently handled by...

Страница 23: ...the filling opening well with the cap and reinstall the cover Step 9 Wipe up spilled oil Always check the oil level be fore starting the engine Step 10 Dispose of the used oil properly 12 5 2 Spark pl...

Страница 24: ...k arrester Step 2 Unscrew the screws and remove the cover on the back of the power generator Step 3 Remove the spark arrester Step 4 Carefully remove the carbon deposits from the spark arrester screen...

Страница 25: ...ter cover clip pull the cover down from the unit remove the air filter cover and set it aside Step 3 Remove the air filter Fig 33 Remove filter Step 4 Wash the air filters with warm soapy water Rinse...

Страница 26: ...ean dirt from the spark plug base Step 4 Remove the spark plug with a spark plug wrench Fig 36 Spark plug Step 5 Check the spark plug Replace it if the electrode is worn or dirty or the insulator has...

Страница 27: ...shooting Faults Possible cause Solution The generator won t start No fuel Defective spark plug Load connected at start Water in fuel Refuel Replace the spark plug Remove load from device Drain and ref...

Страница 28: ...quest the product specific data sheets 15 Spare parts 15 1Ordering spare parts The spare parts may be purchased with the authorised dealer or directly with the manufacturer Please find the correspondi...

Страница 29: ...shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised dealer 15 2 1 Spare parts drawings PG I 42 SE Spare parts d...

Страница 30: ...30 PG I SE Series Version 1 04 Spare parts Spare parts drawing 3 Fig 41 Spare parts drawing 3 PG I 42 SE Spare parts drawing 4 Fig 42 Spare parts drawing 4 PG I 42 SE...

Страница 31: ...Spare parts PG I SE Series Version 1 04 31 Spare parts drawing 5 Fig 43 Spare parts drawing 5 PG I 42 SE Spare parts drawing 6 Fig 44 Spare parts drawing 6 PG I 42 SE...

Страница 32: ...ies Version 1 04 Spare parts Spare parts drawing 7 Fig 45 Spare parts drawing 7 PG I 42 SE Spare parts drawing 8 Fig 46 Spare parts drawing 8 PG I 42 SE Spare parts drawing 9 Fig 47 Spare parts drawin...

Страница 33: ...Spare parts PG I SE Series Version 1 04 33 15 3Spare parts drawings PG I 80 SE Spare parts drawing 1 Fig 48 Spare parts drawing 1 PG I 80 SE...

Страница 34: ...34 PG I SE Series Version 1 04 Spare parts Spare parts drawing 2 Fig 49 Spare parts drawing 2 PG I 80 SE...

Страница 35: ...Electrical circuit diagram PG I 42 SE and 80 SE PG I SE Series Version 1 04 35 16 Electrical circuit diagram PG I 42 SE and 80 SE Fig 50 Electrical circuit diagramPG I 42 SE and 80 SE...

Страница 36: ...s the other applied directives below including their applicable modifications at the time of the declaration EU directives 2014 30 EU EMC Directive 2011 65 EU RoHS Directive The following harmonised s...

Страница 37: ...Notes PG I SE Series Version 1 04 37 18 Notes...

Страница 38: ...www unicraft de...

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