14
2.9 - CASING ASSEMBLY
N.B. It is suggested to verify that the boiler is
positioned in its final place and that all the
hydraulic connections are made correctly
before starting the casing assembly.
Before opening the casing carton(s) make
sure they are stamped with the right boiler
model, corresponding to the boiler to be
installed.
N.B.: The packaging containing the panel
board is delivered inside the combustion
chamber, as well as the documents
and the guarantee certificate.
Assembly of the casing for TS 3P 65 & 90
should be carried out in the following steps:
Refer to diagram on fig. 14 & 15 for details:
A. Fit the insulation blanket (1) onto the boiler
shell and secure it in to place using the
elasticated straps (2) provided, ensuring
that the metal clips grip in to the external
surface of the insulation.
B. Locate the side panels (3) and (4) with
the lower bend inside the bottom L profiles
and the upper bend in the seats of front
and rear tube plates.
To determine which is the left and right
panel ensure that the cable glands are
positioned facing toward the front edge.
C) Fit the four screws pos. 5 on the front
counter bend.
D) Open the combustion chamber door and
fit the front insulation (5), inserting the
hinges in the pre-cuts.
Insert the side ends of the insulation under
the bend of the two side panels (3 & 4).
Note: because the front insulation is suitable
for two different boiler ranges (TX N and
TS 3P), before removing the precut
insulation, follow the instructions supplied
with the insulation it self.
E) Fit the small panel (pos. 7) connecting the
two side panels 3 & 4.
F) After removal of the two side screws from
the panel board rotate its cover towards
the front and insert the cables and the
capillaries of thermometer and thermostats
through the slots on its base.
Fit the panel board to front upper panel (8).
Fit the upper panel (8), complete with the
panel board to the side panels (3 & 4).
G) Insert the thermometer and thermostat
bulbs in the bulb holders as shown in fig. 15
and connect the mains, the burner, the
pump(s) and any ancillary equipment to
the panel board.
Close the panel board.
Guide the burner plug through the side
cable clamp plate (9) on the preferred side
and clamp the cable using the cable clamp
supplied.
Fix the side cable clamp plates (9) to the
casing side panels (3 & 4).
Fit the cable clamp (pos. 12) onto the rear
bend of a side panel, pos. 3 or 4.
Fit the cables, leaving the boiler from the
back side, with the plastic screws of the
cable clamps (12).
H) Fit the rear insulation (pos. 10), fix the rear
lower panel (pos. 11) with the self tapping
screws.
I) Remove the protective paper film from
data plate and ventilation requirement label
(14) and fit them at the top front corner of
the most accessible side panel after
removal of dust from the surface.
The data plate and label are in the
documents envelope.
TS/3P 600
TS/3P 450
TS/3P 350
TS/3P 300
TS/3P 240
TS/3P 180
TS/3P 150
TS/3P 120
TS/3P 90
TS/3P 65
BOILER
TYPE
24187
24186
24185
24184
24183
24182
24124
24133
24131
24134
24132
21065
21064
INSULATION
PACKAGING
CASING
packaging “B”
CASING
packaging “A”
COMPLETE
CASING
24123
The TRISECAL 3P DUO are made of two
TRISECAL 3P DUO boilers of the same model.
Then, two equal casings and a kit for the
connection of the casing and for supporting
the control panel are supplied.
The packagings containing the flanges, with
relevant gaskets and bolts, the cleaning
accessories, the ceramic fiber sealing rope
and the contact springs for the bulbs, are
contained in the relevant furnaces.
For the composition and recognition of the
casing packagings, see the beside table.
BOILER
TYPE
TS/3P DUO 1200
TS/3P DUO 900
24187 (n°2)
TS/3P DUO 700
COMPLETE
CASING
24186 (n°2)
TS/3P DUO 600
24185 (n°2)
TS/3P DUO 480
24184 (n°2)
TS/3P DUO 360
24133 (n°2)
CASING
packaging “A”
24131 (n°2)
CASING
packaging “B”
24134 (n°2)
24132 (n°2)
INSULATION
PACKAGING
21064 (n°2)
21065 (n°2)
CONNECTION
KIT
24140
24140
25601
25601
25600
25600