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Unic URW295CUR, Руководство по ремонту

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MODE SELECTOR SW(TRAVEL／CRANE

Ga

oli

e e

i

e ty

e

Die

el e

i

e ty

e

MODE INDICATOR

OPERATION SIGNAL

MODE SELECTOR(TRAVEL／CRANE)

CONTOROL BOX

BL/Wh

Re/Gr

Or/Wh

SAFTY DEVICE RESET SW 

GND

GND

Re/Wh

Re

Re/Wh

POWER SUPPLY ( MAIN )

POWER SUPPLY ( RADIO CONTROL )

POWER SUPPLY ( RADIO CONTROL )

STOP SIGNAL２

Vi

Pi

Sk

Or

Wh/Ye

BL

G

BL

B

LOAD CELL A

LOAD CELL B

LOAD CELL C

LOAD CELL D

OUTRRIGER

１）

OUTRRIGER

２）

OUTRRIGER

３）

OUTRRIGER

４）

Re

Gr

B

Wh

B

B

B

B

Re

Gr

Wh

Or

Br

Ye

G

Or

Br

Ye

G

Re

Gr

BL

Wh

Re

Re

Re

Gr

Gr

B

Wh

Wh

Gr

Wh

Re

Re

Gr

B

Wh

Gr

Wh

Re

Gr

Gr

Wh

Wh

ｃｈ　OUTPUT＋

Ａｃｈ　INPUT－

Ａｃｈ　OUTPUT＋

Ａｃｈ　OUTPUT＋

Ａｃｈ　INPUT＋

ｃｈ　OUTPUT＋

ｃｈ　INPUT－

ｃｈ　INPUT－

ｃｈ　OUTPUT－

ｃｈ　INPUT＋

ｃｈ　OUTPUT－

ｃｈ　INPUT＋

Ｄｃｈ　OUTPUT＋

Ｄｃｈ　INPUT－

Ｄｃｈ　OUTPUT－

Ｄｃｈ　INPUT＋

Re

(EARTH)

(EARTH)

B

B

Re

Re/Wh

(BATTERY RR)

(BATTERY MAIN)

Wh/Ye

Wh/Ye

Wh/Ye

Sk

B

Re

Or

Or

Wh

B

Re

Sk

B

Re

Re

B

POWER SUPPLY (RESERVE)

POWER SUPPLY (RESERVE)

B

Re

Sk

Or

Sk

Gr

Or

SAFTY DEVICE RESET

Re

Re

Re/Gr

Gr

Re

Gr

Re

Or

Wh

Re

Or

B

BOOM DOWN

Or

Re

DETECTOR FOR LIMIT ROTATION

Re/Gr

MODE SELECTOR SW

(TRAVEL／CRANE)

Re

Re

Re/Wh

Re

Gr

TURN OVER 

PREVETION ALARM SW

Gr

Or

G

Sk

RUN

Ye

Br

Lg

Re

Gr

G

Or

Pi

Re

Gr

BL

Ye

Wh

Br

B

COM

GND

POWER SUPPLY　＋１２Ｖ

BUZZER

＋１２Ｖ）

LIMIT

＋１２Ｖ）

PREDICTION

OPERATION 

＋１２Ｖ）

STOP SIGNAL

＋１２Ｖ）

OUTRIGGER

LIMIT

COM(GND)

LORD CELL AMP

12V

Or

Sk

Pi

Re

Sk

Sk

Lg

Pi

B

TURN OVER PREVETION ALARM BUZZER

Re/Ye

B

BZ

Gr

B

B

Lg

Pi

Gr

Wh

Gr

24.6

URW295CUR

ELECTRIC WIRING DIAGRAM

( TURN OVER PREVENTION DEVICE )

Re／B　　→　Re

／Black

Re／ＢL  →　Re

／

Ｂ

Re／Ｇｒ  →　Re

／Ｇｒ

Re／W

  →　Re

／Ｗ

ｔ

Re／Ｙ

  →　Re

／Ｙ

ｏｗ

Vi／B  →　Violet／Black

Vi／W

  →　Violet／Ｗ

ｔ

Ｗ

／

Ｂ

  →　

Ｗ

ｔ

／

Ｂ

Ｗ

／

ＢＬ

  →　

Ｗ

ｔ

／

Ｂ

Ｗ

／

Ｂr

 →　

Ｗ

ｔ

／

Ｂｒｏｗ

Ｗ

／

ｒ

 →　

Ｗ

ｔ

／

ｒ

Ｗ

／Pi →　

Ｗ

ｔ

／

Ｐ

Ｗ

／

 

→　

Ｗ

ｔ

／

Ｗ

／

Ｙ

 

→　

Ｗ

ｔ

／

Ｙ

ｏｗ

Ｗ

／

 

→　

Ｗ

ｔ

／

ｏ

ｔ

Ｙ

／

B

  →　

Ｙ

ｏｗ

／

Ｂ

Ｙ

／

ＢＬ

  →　

Ｙ

ｏｗ

／

Ｂ

Ｙ

／Ｇｒ  →　

Ｙ

ｏｗ

／Ｇｒ

Ｙ

／

 →　

Ｙ

ｏｗ

／

Ｙ

／

Ｗ

→　

Ｙ

ｏｗ

／

Ｗ

ｔ

Pi／Ｙ

　　→　Pi

k／Ｙ

ｏｗ

Pi／ＢL　　→　Pi

k／

Ｂ

Pi／W

　　→　Pi

k／Ｗ

ｔ

Ｂｒ／Ｂ　　→　Ｂｒｏｗ

／Ｂ

Ｂｒ／Re　→　Ｂｒｏｗ

／Re

Ｂｒ／W

　→　Ｂｒｏｗ

／Ｗ

ｔ

Ｂｒ／Ye　→　Ｂｒｏｗ

／Ｙ

ｏｗ

B／BL　　→　Ｂ

／Ｂ

B／Gr　　→　Ｂ

／Ｇｒ

B／Gr　　→　Ｂ

／Ｇｒ

B／Pi　　→　Ｂ

／Pi

k

B／Re　　→　Ｂ

／Re

B／Ye　　→　Ｂ

／Ｙ

ｏｗ

Ｇｒ／Re →　Ｇｒ

／Re

Ｇｒ／Vi →　Ｇｒ

／

ｏ

ｔ

Ｇｒ／Ye →　Ｇｒ

／Ｙ

ｏｗ

ｒ

／Ｇｒ →　

ｒ

／Ｇｒ

ｒ

／W

 →　

ｒ

／Ｗ

ｔ

Ｇｒ／Pi　→　Ｇｒ

／Pi

k

Ｇｒ／ＢL　→　Ｇｒ

／

Ｂ

Ｇｒ／

Or

　→　Ｇｒ

／

ｒ

Ｇｒ／Ｂ　→　Ｇｒ

／Ｂ

Ｇ／Ｂ　→　Ｇｒ

ｙ／Ｂ

Ｇ／Re　→　Ｇｒ

ｙ／Re

Ｇ／W

　→　Ｇｒ

ｙ／W

Ｇ／Ye　→　Ｇｒ

ｙ／Ｙ

ｏｗ

ＢＬ／B　→　Ｂ

／Ｂ

ＢＬ／Gr　→　Ｂ

／Ｇｒ

ＢＬ／Or　→　Ｂ

／

ｒ

ＢＬ／

  →　Ｂ

／

ＢＬ／Y

  →　Ｂ

／Ｙ

ｏｗ

Ｌ

　→　Ｌ

ｔ

ｒ

Ｇ　　→　Ｇｒ

ｙ

　→　

ＢＬ　→　Ｂ

Ｂｒ　→　Ｂｒｏｗ

Ｙ

　→　Ｙ

ｏｗ

ｒ　→　

ｒ

Ｐ 　→　Ｐ

Ｓ

　→　Ｓ

ｙ

　→　

ｏ

ｔ

Ｇｒ　→　Ｇｒ

Ｗ

　→　Ｗ

ｔ

Ｂ　　→　Ｂ

CONTROL BOX RESET SWITCH

TURNOVER PREVETION DEVICE

BUZZER

AUTO STOP

ON

OFF

OFF

RESET

Arra

e

e

t 

lace of Loa

i

 cell a

.

DETECTOR FOR LIMIT ROTATION

 24 - 6 ）

Courtesy of Machine.Market 

Содержание URW295CUR

Страница 1: ...URW295CUR URW295CUR URW295CAR URW295CAR Courtesy of Machine Market...

Страница 2: ...Courtesy of Machine Market...

Страница 3: ...C RV 5 R P P V y D H T V y O O y A y y y D H T O y W W W D y Hy C Hy P P C C C P C 5 5 5 I W y W C W W C C W Hy C Hy y W y Courtesy of Machine Market...

Страница 4: ...T y 5 T Cy O W T Cy W T Cy W T Cy W T Cy 5 W T Cy 6 W T Cy F W C F P O W R F P O W E C T D y F F H H C T T H H C y T T P C T C C H W P C C T D y 7 A P V A Courtesy of Machine Market...

Страница 5: ...F E B T E E H S K C E H C C eck oi t of TURN OVER PREVENTION DEVICE Me te a ce A I ectio Of Carrier C eck for re ai i f el a ttity a rai i water C eck for e i e oil a ttity a filli a c a e C eck for a...

Страница 6: ...A I O C I C I R R L L F L L L y y URW 95CUR y URW 95CAR Courtesy of Machine Market...

Страница 7: ...Dimensions and weight of crane body The total length 8 83 ft 2690 Tread length 3 44 ft 1050 The total height 4 51 ft 1375 All width 1 97 ft 600mm Total weight approx 1850kg Courtesy of Machine Market...

Страница 8: ...ck le er Crawli otor Ho r eter Crawli le er C oke k o I le roller Hy ra lic oil ta k Tr ck roller Stater witc R er crawler Hor witc W eel rocket F el ta k 2 1 2 DESCRIPTION OF CARRIER EQUIPMENT 10 9 6...

Страница 9: ...e 10 o ly cra e e i e wit e ice O tio 11 20 A to atic to for lea i i i wire ro e Loa i icator Wit wire ro e retai i roller O tio O tri er electio witc O er wi i alar Loa eter War i or Wire ro e Le el...

Страница 10: ...ok 32 8ft 10 i At 4t layer o t e r wit 4 art li e ooki E te i ee of oo 20 1ft 6 12 20 ec Rai i ee of oo 0 78 11 ec Slewi ee S ee of wi i Ro e ee 1 5r Slewi ra e At 4t layer o t e r 131 2ft 40 i 360 Co...

Страница 11: ...tor A ial l er ty e Brake Wor elf lock Brake A to atic ec a ical rake Slewi Hy ra lic otor Troc oi ty e Wit y ra lic a to atic locki e ice Re ctio ear Wor ear S r ear re ctio S orte y all eari Hy ra l...

Страница 12: ...FR Length of ground contact 3 44ft 1050mm Rated output 9 6kW 13hp 2000r p m Forward Backward 0 2 3km h 0 1 4mph 2 3km h Crawling Independently driven by hydraulic power 20 Parking brake Disc brake wi...

Страница 13: ...T MA E T OUTRIGGERS LOAD RATED OUTRIGGERS MA E T 12 58 13 5 12 5 12 5 13 0 15 0 16 0 17 0 18 0 20 0 22 61 300 550 600 850 1000 1150 1250 1550 1850 1000 1450 1650 2150 2450 2750 3050 3050 3050 600 950...

Страница 14: ...oo ectio are e te e Boo or Boo ectio 4 i e te e to t e ark Boo or Boo ectio 2 3 4 a 5 are f lly e te e Boo or Boo ectio 2 a 3 are e te e Boo 1 Boo Boo Boo Boo Boo Boo Boo Boo Boo Boo Boo Boo Boo Boo B...

Страница 15: ...stop switch clockwise after the crane has been stopped by depression of EMERGENCY stop switch the engine speed may increase in a moment which is not abnormal When the crane is operated with the EMERGE...

Страница 16: ...opposite function while the shock less is functioning Do not pull the speed lever during this operation In order to inactivate the shock less function turn ON the hook winding down switch with the Mod...

Страница 17: ...ration is possible under the following condition Starter switch on Shift the travel lever to CRANE OPERATION position Push the mode selector switch to switch it to the radio remote control mode The Mo...

Страница 18: ...r the following condition Starter switch on Shift the travel lever to CRANE OPERATION position Operation mode switch is changed to the outrigger side Outrigger mode indicator lamp lights on There are...

Страница 19: ...tion of outrigger Hook Hoisting Lowering Extension Retraction of outrigger 7 3 How to operate outriggers by radio control transmitter However this operation is possible under the following condition S...

Страница 20: ...7 O 7 5 R R ON D ON F V D OFF ON D y D ON R OFF R O 7 Courtesy of Machine Market...

Страница 21: ...m e t w o L N O e d o m n o i t a r e p o e d o m n o i t a r e p o OFF normal case Mode indicator shows 06 Voice message change control mode is issued Depress the switch for storing hook with the sw...

Страница 22: ...ollowing condition Starter switch on Shift the travel lever to CRANE OPERATION position Push the mode selector switch to switch it to the radio remote control mode The Mode indicator lamp lights on Ke...

Страница 23: ...Courtesy of Machine Market...

Страница 24: ...operation mode Operation is possible either by manual control or by radio remote control 9 Current control is on normal crane operation mode Operation can only be carried out manually but not through...

Страница 25: ...set up on the ground securely or overturn prediction alarm is actuated URW series only 3 Remarks Since priority is assigned for each mode description it is to be indicated in the order of higher prio...

Страница 26: ...p of cover will not be lit when in manual control mode Radio remote control cannot be carried out in manual control mode When operating with radio remote controller turn the selector switch located on...

Страница 27: ...Courtesy of Machine Market...

Страница 28: ...Courtesy of Machine Market...

Страница 29: ...Courtesy of Machine Market...

Страница 30: ...E ACC ON y 5 D H F F F D H A y D H L T A D C W y C C W O C H Z H W y CC y N Courtesy of Machine Market...

Страница 31: ...Z T y y D A y C E ACC ON y D H 5 F y F F W y A H A H D H CC C y D H CF U D D C W y C C W N A A y y y W A y y y W O T H D H 5 6 8 C W C C W T O Courtesy of Machine Market...

Страница 32: ...Connect the acceleration cylinder with the link by using the extracted pin Rotate the link with a spanner to move the acceleration cylinder in full stroke It returns based on the pin used according to...

Страница 33: ...W W W D O R H H L O L T T O R L A A W y W W D O R D O E H H L O R H H L O E T T O E T T O R C C W A A C W C D D Courtesy of Machine Market...

Страница 34: ...ator rate for slewing Keep depressing the reset switch for overwinding automatic stop This allows to give off a sound and tturn into normal mode to settle the accelerator rate for slewing If slewing s...

Страница 35: ...Courtesy of Machine Market...

Страница 36: ...a A a in a a y P w w a T row t e t e re et witc for o erwi i a to atic to witc to re et to e orize t e etti The voice sounds and it returns to normal mode W e allowi t e ee of wi i ook to e fa ter w w...

Страница 37: ...co itio W a a A a A w a w a w w a T w w a a y 5 I a a a a y a a a a M I a Ma E a Pro dur De re re et witc for o erwi i a to atic to witc for a certai erio of ti e 8 12 How to correct release of hook I...

Страница 38: ...up once Throw the hook Up Down switch on the transmitter to hook up to allow the indication showing 2 Throw the reset switch for overwinding automatic stop switch to reset to memorize the setting Che...

Страница 39: ...ed T a a by operating the down switch of the transmitter The spool vibrates little by little when the radio controller is operated T a a by operating the up switch of the transmitter When Crane operat...

Страница 40: ...8QKEG OGUUCIG N KUV 5VQR GZVGPF TGVTCEV 5VQR TCKUG NQYGT YKPF FQYP 5VQR YKPF WR Courtesy of Machine Market...

Страница 41: ...nal solenoid for accelerator cylinder 740192193 Needle valve for releasing automatic stop for over winding Pressure reducing valve Gauge port for pilot Main relief valve 606042000 Back pressure valve...

Страница 42: ...body Tank side 9 2 Main relief valve ring 731191032 ring 731191016 Backup ring 732121016 ring 770170048 Backup ring 770180050 ring 731191021 Backup ring 732121021 ring 731171015 Backup ring 732121015...

Страница 43: ...R i a or oring oo Tank side In out body ring 3 R i a or oring oo d a 9 3 Relief valve for storing hook Relief setting pressure for storing hook 3 9MPa 40kgf c at 17L min High pressure side High pressu...

Страница 44: ...rod Pu p por PF In out body Fi r 9 ring 3 ring 3 9 ring 3 9 Main r i pring ring 3 Ba up ring 3 ring 3 9 ring 3 o noid a or un oading 9 9 an Pr ur r du ing a o onn d o pi o ion Pi o pr ur Par o r gu ar...

Страница 45: ...9 5 Back pressure valve ring 731191018 Back pressure valve Gauge port Courtesy of Machine Market...

Страница 46: ...own Down UP Slew Telescope Hoist Derrick Outrigger High pressure side Tank side Control valves Pilot line Tank side 9 6 Pressure regulator valve ring 731191022 Pressure regulator valve Choke plug with...

Страница 47: ...2193 Raise Up Retract C W Pressure regulator valves for each control element Lower Down Extend C C W Raise Up Retract C W Packing 770200059 Differential transformer 750211006 9 7 Valve body D H T S ri...

Страница 48: ...191512 Proportional solenoid 740192193 Pressure regulator valves for each control element Packing 770200059 Differential transformer 750211006 9 8 Valve body Outrigger ring 731171015 Badk up ring 7321...

Страница 49: ...High Pressure Tank Tank ring 731171005 ring 770170054 ring 731191018 ring 731194010 Tank High Pressure Tank Tank ring 731194010 ring 731171005 ring 731191018 ring 731191018 ring 731191016 ring 731171...

Страница 50: ...ring 3 ring 3 ring 3 9 ring 3 Ba up ring 3 3 ring 3 ring 3 ring 3 9 Pa ing 9 9 10 Accelerator cylinder ra or Cy ind r 39 Propor iona o noid 9 93 i r n ia ran or r Courtesy of Machine Market...

Страница 51: ...GEQOOGPFGF VJCV VJG URQQN UJQWNF DG TGRNCEGF CU CP CUUGODN DGECWUG HQNNQYKPI CVVGPUKQP OWUV DG RCKF YJGP TGOQXKPI VJG ECR UETGY CPF VJG URQQN GPF VQ TG CUUGODNG P OCP ECUGU YJGTG QKN NGCMU QWV QH VJG...

Страница 52: ...ing hook Primary pressure Secondary pressure Solenoid valve for unlading pressure reducing valve Pump Tank 2 Main relief valve 2 Relief valve for storing hook 2 Back pressure valve Pressure regulator...

Страница 53: ...gency screw Stop valve 3 0MPa 30kgf cm 20 6MPa 210kgf cm Set bolt Stop valve 3 9MPa 40kgf cm G P Pailot pressurer G P 1 0MPa 10kgf cm 1 0MPa 10kgf cm Feedback Primary pressure Secondary pressure Worki...

Страница 54: ...r storing hook Solenoid valve for storing hook Pressure regulator valve Back pressure valve Tank Solenoid valve for storing hook Primary pressure Secondary pressure Solenoid valve for unlading pressur...

Страница 55: ...for tori ook Pre re re lator al e Back re re al e Ta k Set olt 10 4 Oil flow in the in out body when hook is being wound up by hook storing operation P1 Solenoid valve for storing hook Solenoid valve...

Страница 56: ...elief al e for tori ook Sole oi al e for tori ook Pre re re lator al e Back re re al e Ta k Set olt Core P1 Solenoid valve for storing hook Relief valve for storing hook 3 9MPa 40kgf cm 2 Solenoid val...

Страница 57: ...it actuating boom up hook up boom retraction and slewing C W Raise Up Retract C W Detects spool position to apply signal input to control box Pilot pressure 10 6 Oil flow in the valve body when boom u...

Страница 58: ...uating boom down hook down boom extension and slewing C C W 10 7 Oil flow in the valve body when boom down hook down boom extension and slewing C C W are functioning Shuttle valve 1 Actuator port Rais...

Страница 59: ...at the iron core is gradually magnetized accordingly The iron core and the spool facing each other with the spring 1 placed them move downward to lead the pilot pressure to the piston for extension Th...

Страница 60: ...n SOL Retracting SOL Extending SOL C W SOL Ext SOL C C W SOL Tank Shuttle valve Regulator valve for each control element Shuttle valve Regulator valve for each control element Shuttle valve Regulator...

Страница 61: ...Pilot pressure line Feed back line Hydraulic motor type Internal pilot type Slewing Telescope Hoist Derrick Outrigger Raise Lower Up Down Retract Extend C W C C W Solenoid valve for storing hook Sole...

Страница 62: ...50 Hydraulic motor 740360027 check valve 601463000 Filter 770290149 Left Right Front Right Front Left Rear Left Rear Right Slewing Geuge Port Hoist Derrick Telescoping Outrigger 21 6MPa 220Kgf c Rate...

Страница 63: ...ment Retreat Retreat Pomp Tank Tank High pressure line filter It connects it with the control valve for the crane Left Right Pomp Control valve for running Motor for running Motor for running 12 1 Con...

Страница 64: ...Raising Left Right Telescoping Hoist Plug Outrigger It connects it from Outorigashirinda to the tank To tank Connection from control valve for running Control valve for crane View A View A 12 2 Contr...

Страница 65: ...th the crane side control valve Rear left extend Outrigger Rear Right extend Front left extend Front Right extend Rear left retract Rear Right retract Front left retract Front Right retract 12 3 Contr...

Страница 66: ...pply Lock Tight 202 before tightening Don t use a sealing tape When assembling fill up with chassis grease When assembling fill up with chassis grease Inner Joint Inner Joint Outer Joint Outer Joint A...

Страница 67: ...Lowering Telescoping Extention Telescoping Retraction Hoist Up Hoist Down Hoist Drain Derrick Raising Derrick Lowering Telescoping Extention Telescoping Retraction Hoist Up Hoist Down Hoist Drain Cou...

Страница 68: ...e hose and the same part when you exchange the hoses Please connect the exchanged hoses with a new hose drag out the exchanged hoses and change a new hose and the insertion Hydraulic motor Slewing 12...

Страница 69: ...o extend Extension of tele3 allows boom4 to extend Extension of tele3 allows sheave 1 to shift and boom5 is to be extended as it is pulled by extending wire Retracting wire follows accordingly Retract...

Страница 70: ...etracting wire rope Extending wire rope Adjusting bolt for extending wire rope Boom5 Boom4 Guide Pipe Connect the cord which came out of the pipe to the overwinding detector by passing it through insi...

Страница 71: ...le1 Tele2 Tele3 Tere3 T ube Boom4 Connecting Pin Retracting wire rope to the slide plate surface Apply the disulide molybudenum grease Apply Three Bond 1 102 to the slide plate to prevent it from fall...

Страница 72: ...on procedures for slide plate and guide It has similar construction irrespective of number of boom section Clearance 1mm Clearance 2mm When assembling apply LOCTITE 242 Slide plate Bolt Courtesy of Ma...

Страница 73: ...s the tele1 to extend Since the check valve 2 of selector valve ass y is closed at the time pressure oil will not lows in the tele2 Also oil in the retraction side of tele2 will not lows in the tele1...

Страница 74: ...e check valve 1 of selector valve ass y via spool which leads the oil in the extension side to the counter balance valve by way of slide pipe Although the check valve in the counter balance valve is c...

Страница 75: ...r valve ass y Since the slide pipe of tele1 is pulled by piston immediately before the tele1 is fully extended which in turn opens the check valve 2 of selector valve ass y to lead the pressure oil to...

Страница 76: ...ion side to return to the tank This allows the tele2 to retract Although pressure is applied to the retraction side of tele1 at the time the tele1 will not be actuated because the check valve 1 of sel...

Страница 77: ...imultaneously oil in the retraction side of tele3 lows through the dual cylinder in the cylinder rod of tele3 to enter the extension side of tele2 hen it lows through the dual cylinder and further thr...

Страница 78: ...e the tele1 will not be actuated because the check valve 1 of selector valve ass y of tele1 is closed and the passage to the extension side of tele1 is shut off And the tele2 also will not be actuated...

Страница 79: ...ith Adjusting Bolt Retract telescoping cylinders 1 and 2 to their minimum Apply LOCTITE 242 to the threads of the adjusting bolt Put a board with a thickness of 3mm to the part marked with and tighten...

Страница 80: ...Courtesy of Machine Market...

Страница 81: ...e re oil at t e o itio t efore t e e of e te io a a or t e i to ock to t e troke e S UEEZING PART PLUNGER PISTON CUSHION SEAL S UEEZING PART GLAND ROD 2 Flow of Pre re Oil W e E te i W e e te i t e re...

Страница 82: ...ct the plunger which is assembled in the telescoping cylinder 3 When the boom 3 does not change over to the boom 2 and retraction becomes impossible at the position just before full retraction inspect...

Страница 83: ...derly Some foreign substances are clogging the part of selec tor valve of telescoping cylin der 1 Snap ring at the part of selector valve of telescoping cylinder 2 got out of place Boom 2 extends but...

Страница 84: ...Courtesy of Machine Market...

Страница 85: ...Courtesy of Machine Market...

Страница 86: ...HOW TO PUNCH P y y T P U C H 5 P F P P T F P 5 LOCTITE T y LOCTITE T y LOCTITE 6 7 H 5 T y H T LOCTITE 7 Courtesy of Machine Market...

Страница 87: ...y y 7 7 N P y LOCTITE y P y LOCTITE P D P A LOCTITE A y 5 C D W I y y A y y P A 7 7 5 y y A LOCTITE y y y A 7 y y W LOCTITE 5 7 C y 85 D LOCTITE y C y TELE COPING DERRIC CYLINDER A Y EA URE TO PREVENT...

Страница 88: ...CTITE A y T LOCTITE y y LOCTITE LOCTITE y W y LOCTITE C y C 5 C 5 C T R 5 R E y T A W 76 9 7 7 LOCTITE 6 8 C 7 69 7 7 I 7 7 Ty 7 7 TELE COPING DERRIC CYLINDER A Y EA URE TO PREVENT PI TON FRO EING LOO...

Страница 89: ...CTITE 242 Bearing Pay attention to its direction Gear1 Casing Motor Rotate the gear shaft to check that the pawl makes a smooth movement Brake Shoe Ajusting procedures 1 Tighten the castle nut lightly...

Страница 90: ...t e awl Ratc et W eel Set olt o itio Di e io o ot i e o l ee ally arra e w e fitti t e ratc et w eel Ti te i or er of olt for o ti re ctio ear Ti te t e e a o ocket ea crew i ia o al or er after t e...

Страница 91: ...oisting up impossible Drum or internal mechanism of reduction gear is faulty Overhaul reduction gear Inspect the drum Pressure rises but lowering is impossible Brake shoe is over tightened Drum or red...

Страница 92: ...a e Beari T r t all 90 A lly rea e If t e a of ore t a 2 i co fir e c eck t e ook t e t r t eari a t e t a re lace a efor e wor o t co o e t E tire crew t rea S ri i ot i e E lar e ortio w ere eali a...

Страница 93: ...Slewi re ctio ear 1 Co tr ctio of lewi re ctio ear Ca i Wor w eel Breat er Gear aft Beari o i Crow t S a ri Te er roller eari Wor aft Ta er roller eari Ball eari Crow t D t eal Fla e olt N t Courtesy...

Страница 94: ...N 17 2k f N t A ly LOCTITE 262 efore ti te i it Fill wit rea e ere U e Lit i oa ra ical rea e c a Rizo i rea e No 1 or Ky eki Note Ti te t e t to t e e te t t at t e ear aft ca e rotate to eit er irec...

Страница 95: ...orm shaft Turn the gear shaft counterclockwise and pull out the worm shaft from the casing Use of special tool for removing worm shaft is recommended Remove 8 pcs of bolt M10 X 25 which fasten the bea...

Страница 96: ...ws the pulled out housing with gear shaft and worm wheel Grip the housing with a vice and pull out the worm wheel with a gear puller Pull out the collar which is assembled in the nut 19 4 Courtesy of...

Страница 97: ...which retains the taper roller bearing Note To the threaded part of the nut LOCTITE was applied Therefore when loosening warm up lightly the threaded part with gas lame and then loosen When reassembli...

Страница 98: ...e turntable and the pinion gear it tightens with the specified torque in the order of tightening the installation bolt After it assembles it grease is painted on the gear tooth combination side S Back...

Страница 99: ...ighting torque for bolts fastening slewing reduction gear ass y Tightning torque for bolts fastening turntable Parts Name Torque Bolt M14 40L 716114D40 167 20 17 2 f m Tempered Bolt M18 75L 12 9 01854...

Страница 100: ...column and tightening order Column Turntable Stopper Inspection Hole for bolts mounting turntable Bolts for Column When assembling apply LOCTITE Tightning Torque Tighten the bolts in the numerical ord...

Страница 101: ...22 1 Construction of slipriing 22 1 Courtesy of Machine Market...

Страница 102: ...ght for overwinding alarm is lifted up Since the length of wire rope hanging the weight is specified by laws and regulations con cerned do not make it short at random The alarm will not sound if the w...

Страница 103: ...23 2 23 2 Boom top in detail Courtesy of Machine Market...

Страница 104: ...N Derrick Hoi ti Tele co i Slewi O tri er Accelerator Differe tial tra for er Differe tial tra for er Differe tial tra for er Differe tial tra for er Differe tial tra for er Differe tial tra for er ON...

Страница 105: ...LAMP GASOLINE ENGINE FUSE CONTROL BOX for POWER UNIT The following device is added with the power unit DETECTOR FOR LIMIT ROTATION CONTROL VALVE for OUTRIGGER POWER UNIT POWER UNIT CONTROL BOX RESET...

Страница 106: ...C LOAD CELL D OUTRRIGER OUTRRIGER OUTRRIGER OUTRRIGER Re Gr B Wh B B B B Re Gr Wh Or Br Ye G Or Br Ye G Re Gr BL Wh Re Re Re Gr Gr B Wh Wh Gr Wh Re Re Gr B Wh Gr Wh Re Gr Gr Wh Wh Re OUTPUT INPUT OUTP...

Страница 107: ...Br Ye Gr B Wh Re GND GND Re Wh Re Re Wh HORN POWER SUPPLY MAIN POWER SUPPLY RADIO CONTROL POWER SUPPLY RADIO CONTROL POWER SUPPLY RESERVE AUTOMATIC STOP RESET STORE HOOK MAIN CONTACT MODE LAMP STOP SI...

Страница 108: ...R TRAVEL CRANE B BZ Re Br Gr Gr B Br Gr OUTRRIGER MODE BUZZER OUTRIGGER MODE BUZZER OUTRRIGER MODE LAMP Br B 6 Ye Gr W 20 Gr Or 4 G Ye 18 BL Or 2 W Or 16 Ye Re 1 Pi BL 15 Ye W 3 W Br 17 To e co ecte B...

Страница 109: ...RESERVE POWER SUPPLY RESERVE B Re Sk Or Sk Gr Or SAFTY DEVICE RESET Re Re Re Gr Gr Re Gr Re Or Wh Re Or B BOOM DOWN Or Re DETECTOR FOR LIMIT ROTATION Re Gr MODE SELECTOR SW TRAVEL CRANE Re Re Re Wh R...

Страница 110: ...er i al Nor al o e Gree Ter i al Nor al cro e Re Eart W ite RET E T Cra e RET E T RET E T RET E T O tri er Store Re et ON OFF Mo e elector witc E er e cy Hook tore A to atic to re et Voice O eratio o...

Страница 111: ...TH RELAY Stop Start BATTERY RR BATTERY RR BATTERY MAIN BATTERY MAIN Black White RELAY BOOM DOWN ROTATION ML STOP 12V 24 8 Electric wiring under control valve for crane ON ON Power supply Turnover prev...

Страница 112: ...ONTOROL BO RESET SW ENGINE START RELAY B W Re B ST BAT IG E Key witc atter RETURN SPRING RUN START 2 1 OFF B STOP Ye B B B Ye Re B Re i ta ce of coil MITSUBISHI HEAVY INDUSTRIES STARTER MOTOR 12V BATT...

Страница 113: ...Courtesy of Machine Market...

Страница 114: ...L Re Re Re Re W Re W ENGINE START RELAY Re W Re W Re W Re W ENGINE STOP RELAY BATTERY MAIN BATTERY RR CONTOROL BO RESET SW Re Re Re Re 10A 20A Re Re W GLOW PLUG B W 5 4 6 3 GLOW TIMER B B Gr Re W Re W...

Страница 115: ...INIMAM WIRE ROPE DETECTOR CONTROL VALVE for CRANE CONTROL BO for CRANE CONTROL VALVE for OUTRIGGER OUTRIGGER MODE LAMP MODE SELECTOR SW OPERATION MODE LAMP CONTROL BOX RESET SWITCH TURNOVER PREVETION...

Страница 116: ...WIRE ROPE RETAINING MECHANISM Limit switch 750306029 25 1 Courtesy of Machine Market...

Страница 117: ...icator lamp Radio control Mode Light on Manual Mode Light off The Outrigger mode indicator lamp lights when the operation mode is changed to Outrigger and outrigger buzzer rings Load cell AMP Outrigge...

Страница 118: ...Detector for limit rotation Limit switch for change detection of running and crane operation 25 3 Courtesy of Machine Market...

Страница 119: ...6 E y C R H y R y N E y P E y P 5 P 6 U y T y y L T y E y y ATTERY AIN A y I y 5 UNIC y y C ATTERY AIN 6 Courtesy of Machine Market...

Страница 120: ...6 H y R I y O H E O R O E O 5 R O 6 E O 7 R O 8 E O R O T O O O O O RET RET RET RET EXT EXT EXT EXT 6 Courtesy of Machine Market...

Страница 121: ...6 H 75 I y W N V A D H T O A H I y T R G Y N W Terminal arrangement of connector of differential transformer 6 Courtesy of Machine Market...

Страница 122: ...y y y C P y T R I I I G Y N W T R I I G Y I N W I Terminal arrangement of connector of differential transformer I Terminal arrangement of connector of differential transformer I I I I Courtesy of Mach...

Страница 123: ...I y P R 6 P F R y y A I y N y y y F I y y C I F I y P F F F I y L L R C F Courtesy of Machine Market...

Страница 124: ...5 IN PECTION PROCEDURE WHEN CYLINDER IN I y P A y F R I y R y y A I y N y y y F F I y C I F y y F I E F R I y R I y y I y I A y F R I y R I y y I y T 5 y y F P L P L C F 6 6 Courtesy of Machine Marke...

Страница 125: ...6 P I T P y 5 D 8 W P y T E W P T y W T T W P y I y y W Cy y C W y H y y E CRANE P OUTRIGGER E y 5 T ON y A 6 T TORAGE R y y 7 T EXTEN ION R y y O O O O R y 5 y L R E W P 6 7 Courtesy of Machine Marke...

Страница 126: ...li t e rotary witc wit o t t r i OFF t e ower to t e cra e t e ERR la o t e co trol o li k a t e cra e will ot f ctio w e t e cra e i tarte a ai I t i ca e try t e i itial zero oi t a t e t a ai A t e...

Страница 127: ...t ot la of c A c D c a e fro li ki to li ti w e t e o tri er a e ee et Proce re 7 After t e wiri y te t e co trol o a t e ticker a e ee attac e to t e cra e c eck f ctio of o ert r re e tio e i e t Li...

Страница 128: ...W A y ON OFF ON F A y y D ZERO RE ET y W I y ZERO RE ET 5 C y 5 7 K ERR 5 W A W y P Safety device against overturning Content of check W L A C UZZER WITCH FOR OUTRIGGER O L y ZERO RE ET ZERO RE ET R L...

Страница 129: ...nal Please confirm whether in the following ranges If wiring is moved and resistance changes greatly it is a disconnection or a loose connection In that case please exchange four load cells and the am...

Страница 130: ...start maintenance and inspection immediately after the engine has been stopped Carry it out after the engine and the heated parts have been cooled down Perform monthly and annual inspection according...

Страница 131: ...Courtesy of Machine Market...

Страница 132: ...tamination and vis cosity at the same time If engine oil level is found too low supply it from the filling port Oil quantity to be filled up 1 2 liters 2 Check for engine oil quantity Filling up Chang...

Страница 133: ...t the negative side of battery cord Battery electrolytic solution contains sulfuricacid so that you may be blinded or burned by the solution when your eye skin or clothes was stained with the solution...

Страница 134: ...very 500 hours of operation thereafter Clean up the suction strainer and the return filter once a year Park t e crawler o a flat ro to to t e e i e C eck t e oil a tity at t e oil le el a e locate i f...

Страница 135: ...l c eck a t e t After 30 o r of o eratio a w e e er ece ary W e te io i t e r er crawler t r t e t followi t e arrow irectio a ill trate a lock it wit a ot er t o le t y te If t e te io i too ti t it...

Страница 136: ...bber crawler Do not operate the crane on a ground being heated to the tempera ture of more than 140 F 60 C Do not stain the rubber crawler with oils such as fuel hydraulic oil grease and the other oil...

Страница 137: ...operated in dusty environment shorten the time when making inspection and cleaning accordingly Check and clean the air cleaner element when the crane has been operated for 250 hours 3 months 1 Unfast...

Страница 138: ...val of the plug may cause the plug to pop out or the oil to spurt out which is dangerous Do not turn your body or face toward the plug 1 Park the crane on a flat ground 2 Position 2 two plugs at the e...

Страница 139: ...Oil leaka e F ctio Hook Rotatio of ook F ctio of retai i ec a i Wire ro e Da a e Co itio of ro e e O erwi i alarm F ctio Alar o I terlock for cra e crawl le er Cra e will ot f c tio w e t e le er i i...

Страница 140: ...e o erati or crawli t e cra e or w e a a i create o t e o ti r face co tact a UNIC a t orize er ice o for i ectio a for re air 2 Clea i 3 I ectio of olt o ti lewi eari Break of the bolts mounting slew...

Страница 141: ...ere ki ki e ere cr i or ot er a a e re lti i i tortio of t e ro e tr ct re 6 E i e ce of a y eat a a e fro a torc or arc ca e y co tact wit electrical wire 7 Re ctio fro o i al ro e ia eter of ore t...

Страница 142: ...ow to ook t e wire ro e for wi i a for w ere t e wei t for o er wi i alar i to e o te Refer to t e fi re i t e left for ow to attac t e ook MAINTENANCE AND INSPECTION OF CRANE Wire cli We e O erwi i a...

Страница 143: ...lt ec rely 2 How to fi wire ro e e W e a i t e wire ro e e t ro t e wire ocket e re to a it a i icate y t e arrow ark o t e ocket If it i a e fro t e o o ite irectio er ice life of wire ro e eco e ort...

Страница 144: ...ook 2 E te t e oo f lly 3 Rai e t e oo to a a le of a ro i ately 65 4 U wi t e ook til it co e clo e to t e ro 5 C eck ow a y t r t e wire ro e a ee twi te 6 W i t e ook a retract t e oo to e o a tore...

Страница 145: ...eratio erio ri w ic cra e a ot ee o erate i i cl e i or er to o erate t e cra e afely A k a local UNIC a t orize er ice o for re lace e t of a ket a or eal 5 Re lace e t of e e a le art 2 Re lace e t...

Страница 146: ...ry i orta t to a e i e If a ita le oil i e or oil c a e i e lecte it ay re lt i a a e a a orter e i e life U e oil t at eet API E i e Ser ice Cla ificatio CD 30 1 4 Hydraulic oil is the same as the oi...

Страница 147: ...er crawler 2 1 1 4 al 32 a er F el Ga oli e F el ta k ca acity 1 6 al 6 liter I itial Re lace after 3 o t After Re lace o ce a year or e ery 500 o r Hy ra lic oil ta k 7 1 al 27 liter 1 Hy ra lic oil...

Страница 148: ...s Use NLGI No 1 grade for extremely low temperatures b Molybdenum grease Use NLGI No 2 grade Petroleum Maker Brand ESSO Beacon G2 MOBIL Mobilplex Special CALTEX Molytex Grease EP2 SHELL Retinax AM Pet...

Страница 149: ...rea e Moly e rea e C a i rea e C a i rea e C a i rea e Weekly Winch drum gears Slewing gears 1 1 C a i rea e C a i rea e Mo t ly Wi c re ctio ear A ro 0 3 al 1 0 liter Slewi re ctio ear A ro 0 1 al 0...

Страница 150: ...r til oil le el co e to alfway etwee er li it a lower li it o t e oil le el a e oil a tity a ro 0 3 al 1 0 liter Fill t e oil for lewi re ctio ear til oil le el co e to alfway etwee er li it a lower l...

Страница 151: ...g bearing Be sure to lubricate the bearings as insuffi cient lubrication may cause it to make unusu al noise Grease the nipples while slewing the boom once a month for moderate operation and once a we...

Страница 152: ...Fig 2 Battery mounting position in detail Battery Battery attachment bracket 3 Put the extension angle of outrigger to an angle of approx 90 as in the Fig 3 Fig 3 Extension angle of outrigger in deta...

Страница 153: ...ill trate i t e Fi 4 Be re to i co ect t e ca le to t e ter i al fir t t e t e ca le to t e ter i al W ile t e attery i ei lle o t ay ecial atte tio t at a y of attery ter i al will ot to c a y art of...

Страница 154: ...295C Die el e i e ty e 1 Battery i i talle o t e attery o t a ill trate i t e Fi 5 Battery mounting position Fi 5 Battery o ti o itio 2 Re o e t e M6 olt 5 lace to re o e t e co er 1 a t e co er 2 ow...

Страница 155: ...Fi 11 Be re to i co ect t e ca le to t e ter i al fir t t e t e ca le to t e ter i al W ile t e attery i ei lle o t ay ecial atte tio t at a y of attery ter i al will ot to c a y art of t e cra e Fi...

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