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5

CAUTION

1.   Working Environment.

1.1  The environment in which this welding equipment is installed must be free of grinding dust, corrosive 

 

 chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity.

1.2  When using the machine outdoors protect the machine from direct sun light, rain water and snow etc;

   the temperature of working environment should be maintained within -10°C to +40°C.

1.3  Keep this equipment 30cm distant from the wall.

1.4  Ensure the working environment is well ventilated.

2.   Safety Tips.

2.1  Ventilation

 

This equipment is small-sized, compact in structure, and of excellent performance in amperage output.

   The fan is used to dissipate heat generated by this equipment during the welding operation.

 Important: Maintain good ventilation of the louvers of this equipment. The minimum distance between

 

this equipment and any other objects in or near the working area should be 30 cm. Good ventilation is 

 

of critical importance for the normal performance and service life of this equipment.

2.2

 Thermal Overload protection.

 

Should the machine be used to an excessive level, or in high temperature environment, poorly  

 

ventilated area or if the fan malfunctions the Thermal Overload Switch will be activated and the 

 

machine will cease to operate.  Under this circumstance, leave the machine switched on to keep the 

 

built-in fan working to bring down the temperature inside the equipment. The machine will be ready for

 

use again when the internal temperature reaches safe level.

2.3

  Over-Voltage Supply

 

Regarding the power supply voltage range of the machine, please refer to “Main parameter” table.

 

This equipment is of automatic voltage compensation, which enables the maintaining of the voltage

 

range within the given range. In case that the voltage of input power supply amperage exceeds the

 

stipulated value, it is possible to cause damage to the components of this equipment. Please ensure

 

your primary power supply is correct.

2.4  Do not come into contact with the output terminals while the machine is in operation. An electric shock

 

may possibly occur.

MAINTENANCE

Exposure to extremely dusty, damp, or corrosive air is damaging to the welding machine. In order to pre-

vent any possible failure or fault of this welding equipment, clean the dust at regular intervals with clean and 

dry compressed air of required pressure. 
Please note that: lack of maintenance can result in the cancellation of the guarantee; the guarantee of 

this welding equipment will be void if the machine has been modified, attempt to take apart  the machine or 

open the factory-made sealing of the machine without the consent of an authorized representative of the 

manufacturer.

TROUBLE ShOOTING

Caution: Only qualified technicians are authorized to undertake the repair of this welding equipment.

 

For your safety and to avoid Electrical Shock, please observe all safety notes and precautions 

 

detailed in this manual.

Note: 

Minimum Motor Generator Power Suggested:- 9KVA - ARC180

EMC DECLARATION

I

EC 60974-10:2007

Arc Welding equipment - Part 10: Electromagnetic compatibility (EMC) requirements (Classification of ISM 
Equipment - According to IEC 60974-10:2007 and CISPR 11: 2033+A1:2004 Clause 4.1 and 4.2. The EUT 
Belongs to Apparatus Group2 Class A)

Содержание KUMJRRW180CA

Страница 1: ...read and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUMJRRW180CA Welding Guns Of Australia PTY LTD 2012 YEARS Warranty Power...

Страница 2: ...aluable towards the evolution and future development of our equipment range This experience gives us the inside knowledge on what the arc characteris tics performance and interface between man and mac...

Страница 3: ...rotected from hot metal and sparks Frequently inspect input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized...

Страница 4: ...plode Because gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physic...

Страница 5: ...ge Supply Regarding the power supply voltage range of the machine please refer to Main parameter table This equipment is of automatic voltage compensation which enables the maintaining of the voltage...

Страница 6: ...s superb and delivers perfect arc ignition every time without any sticking of the tungsten electrode to the work piece a remarkably smooth stable arc produces high quality TIG welds The ARC180 is an e...

Страница 7: ...or Switch Negative Output Terminal Positive Output Terminal Primary Power LED Thermal Alarm LED Primary Input Power Lead On Off Power Switch Rear Machine Layout Description Front Machine Layout Descri...

Страница 8: ...Place the electrode into the electrode holder and clamp tight 5 Strike the electrode on the work to create the arc and hold the electrode steady to maintain the arc 6 Hold the electrode slightly abov...

Страница 9: ...metal to the molten pool These additional functions are provided mainly by the cover ing on the electrode MMA Manual Metal Arc Welding One of the most common types of arc welding is manual metal arc w...

Страница 10: ...length no greater than the diameter of the core wire Electrode Angle The angle that the electrode makes with the work is important to ensure a smooth even transfer of metal When welding in down hand f...

Страница 11: ...itable for hardfacing of parts subjected to heavy abrasion with moderate impact Required hardness and abrasion resistance can be obtained in the first layer even on low alloy steels The hardfacing lay...

Страница 12: ...ne of the TIG torch to regulator and connect the regulator to the gas cylinder Carefully open the gas cylinder valve and set the flow rate to between 8 10 l min 5 Set the welding current using the amp...

Страница 13: ...all movement rotate the Gas Cup forward so that the Tungsten Electrode touches the work piece 10 Now rotate the Gas Cup in the reverse direction to lift the Tungsten electrode from the work piece to c...

Страница 14: ...ypes DC TIG welding is also the cleanest weld with no sparks or spatter LIFT ARC IGNITION for TIG tungsten inert gas Welding Lift Arc is a form of arc ignition where the machines has low voltage on th...

Страница 15: ...pool Travel direction Angle torch Add TIG filler wire Retract the filler wire Move the torch forward to the front of the weld pool Repeat the process gas shield TIG Welding Fusion Technique Manual TIG...

Страница 16: ...or its use Ceriated Color Code Orange Ceriated tungsten electrodes AWS classification EWCe 2 contain a minimum of 97 30 percent tungsten and 1 80 to 2 20 percent cerium and are referred to as 2 percen...

Страница 17: ...running lengthwise and thus grinding crosswise is grinding against the grain If electrodes are ground crosswise the electrons have to jump across the grinding marks and the arc can start before the t...

Страница 18: ...WELDING TORCH Rating 150Amp DC 105Amp AC 35 duty cycle For use with non gas solenoid machines Spare Parts Part Number Description 1 WP17V Torch head WP17VF Torch head flexible 2 57Y02 Back cap long 3...

Страница 19: ...na Nozzle 19mm 12 Part Description 10N49L Long Alumina Nozzle 8mm 5L 53N48L Long Alumina Nozzle 10mm 6L 53N47L Long Alumina Nozzle 11mm 7L Part Description 54N01 Gas Lens Gasket Part Description 45V25...

Страница 20: ...tion Possible Reason Suggested Remedy Insuf cient heat input Increase the amperage or choose a larger electrode Poor welding technique Use the correct welding technique or seek assistance for the corr...

Страница 21: ...e metal Remove materials like paint grease oil and dirt including mill scale from base metal Contaminated ller wire Remove all grease oil or moisture from ller metal Incorrect ller wire Check the ller...

Страница 22: ...nd re grind the tungsten Incorrect tungsten size and or tung sten being used Check and change the size and or the tungsten if required Loose connection Check all connectors and tighten Earth clamp not...

Страница 23: ...nt panel adhesive sticker 6 10043028 Amperage knob 7 10042673 cable support assembly 8 10037835 rear plastic panel 9 10004957 ON OFF switch Part Number Description 10 10006650 Single phase rectifier b...

Страница 24: ...Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG Power Source Only 2 Year Clause 3 T R Pulse MIG SWF Power Source...

Страница 25: ...you have acquired Goods as a consumer within the meaning of the Trade Practices Act 1974 or the Fair Trading Acts of the relevant state or territories of Australia and is therefore also entitled to a...

Страница 26: ...ons Improper installation Use of non authorised non standard parts Abnormal product performance caused by any ancillary equipment interference or other external factors Failure or any breakage caused...

Страница 27: ...onsumables to suit such as Input Cord Inter connecting Cord Triggering Cable This Warranty does not cover products purchased From a non authorised UNI MIG UNI TIG UNI PLAS UNI FLAME TECNA T R HIT 8SS...

Страница 28: ...166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Guns...

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