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11

DISIMIL

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 ME
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CAST IR

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H

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AINLESS STEEL

HARD F

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CING

MILD STEEL

ESR11

 

General-purpose electrode for structural steelwork, workshop 

and maintenance welding. Easily operated in positional welding,  

including vertically-down. Good gap-bridging. Possible to use 

equally well both with AC and DC. Smooth arc, well suited for 

tack-welding due to it’s easy arc striking and restriking  

properties. Welds are smooth, slightly concave and blending  

into base metal without undercutting. Slag is self-releasing in 

most cases. Suitable for welding on galvanized, primer painted 

and slightly rusted components.

2.5 / 3.2mm  HANDYPACK 

ESR-11-BLISTER

2.5mm 

2.5KG PACK 

ESR-11-2.5mm-2.5kg

2.5mm 

5.0KG PACK 

ESR-11-2.5mm-5kg

3.2mm 

2.5KG PACK 

ESR-11-3.2mm-2.5kg

3.2mm 

5.0KG PACK 

ESR-11-3.2mm-5kg

4.0mm 

5.0mKG PACK  ESR-11-4.0mm-5kg

2.5 / 3.2mm  HANDYPACK 

ESB-44-BLISTER

2.5mm 

5.0KG PACK 

ESB-44-2.5mm-5kg

3.2mm 

2.5KG PACK 

ESB-44-3.2mm-2.5kg

3.2mm 

5.0KG PACK 

ESB-44-3.2mm-5kg

4.0mm 

6.5KG PACK 

ESB-44-4.0mm-6.5kg

2.5 / 3.2mm  HANDYPACK 

EI316L-BLISTER

2.5mm 

1.75KG PACK  EI316L-2.5mm-1.75kg

3.2mm 

2.0KG PACK 

EI316L-3.2mm-2.0kg

4.0mm 

2.0KG PACK 

EI316L-4.0mm-2kg

3.2mm 

HANDYPACK 

EH-531-BLISTER

3.2mm 

5.0KG PACK 

EH-531-3.2mm-5kg

4.0mm 

5.0KG PACK 

EH-531-4.0mm-5kg

5.0mm 

5.0KG PACK 

EH-531-5.0mm-5kg

2.5 / 3.2mm  HANDYPACK 

ENI-416-BLISTER

2.5mm 

1.75KG PACK  ENI-416-2.5mm-1.75kg

3.2mm 

1.75KG PACK  ENI-416-3.2mm-1.75kg

4.0mm 

2.25KG PACK  ENI-416-4.0mm-2.25kg

2.5 / 3.2mm  HANDYPACK 

EI-312-BLISTER

2.5mm 

1.75KG PACK  EI-312-2.5mm-1.75kg

3.2mm 

1.75KG PACK  EI-312-3.2mm-1.75kg

4.0mm 

2.0KG PACK 

EI-312-4.0mm-2kg

DIAMETER 

PACKAGE 

PART No

 

APPLICATION

ESB-44

 

Multi-purpose electrode suitable for structural steelwork,  

workshop and maintenance welding. Smooth and clean welds, 

blending into base metal without undercuts. Excellent gap  

bridging properties. The double covering of this electrode  

produces a stable, concentrated and directed arc, thus being 

ideally suited for root pass and positional welding. Welds are of 

X-ray quality.

EH531 

 

Heavy coated, high recovery (235%) hardfacing electrode,  

depositing evenly distributed Cr, B carbides in austenitic  

stainless steel matrix. Suitable for hardfacing of parts subjected 

to heavy abrasion with moderate impact. Required hardness 

and abrasion resistance can be obtained in the first layer even 

on low alloy steels. The hardfacing layers have a very smooth 

surface and machinable only by grinding. Suitable to use in  

excavator teeth, leading edges of excavator buckets, mixer 

blades, gravel pumps, conveyor worn-screws, conveyor belts.  

Possible to use with both DC and AC.

RECOMMENDED 

ELECTRODE CLASSIFICATION & SELECTION CHART

EI 316L

Electrode for welding austenitic stainless Cr-Ni-Mo steels or 

cast steels, having an extra low carbon content. For operating 

temperatures of up to +400˚C. Especially suitable for welding 

of stainless steel chemical tanks and pipes in chemical, textile, 

paint, paper industries. Possible to use equally well both with 

AC and DC. Easy arc striking and restriking. Fine metal droplet 

transfer, good fusion of joint faces, finely rippled bead surface, 

easily removable slag.

ENI-416

Electrode having a nickel-iron core wire for welding cast iron 

with or without preheating. The weld metal features a low  

coefficient of thermal expansion and as a result , little shrinkage. 

It has higher strength properties than pure nickel weld metal 

and is therefore preferable used for welding nodular cast iron, 

white and black heart malleable cast iron, as well as austenitic 

nodular cast iron or joining these metals to components made of 

steel, copper or nickel materials. Easy arc striking and restriking, 

stable arc, smooth bead. Weld metal is machinable. Weld short 

beads.

EI 312

Electrode for joining dissimilar steels and depositing claddings 

on ferritic steels. The ferritic-austenitic Cr-Ni weld metal contains  

approximately 50% of delta-ferrite and is non-scaling up to 

+1100˚C. It features high resistance to cracking and is therefore 

suited for joining difficult to weld steels and depositing  

stress-relaxing buffer layers on crack sensitive base metals. 

Suitable for welding galvanized steel plates. Possible to use 

equally well both with AC and DC. Easy arc striking and  

restriking. Fine metal droplet transfer, good fusion of joint faces, 

finely rippled bead surface, easy slag removal.

For a full range of recommended MAGMAWELD welding electrodes please visit our website @ WWW.UNIMIG.COM.AU

The above chart is a reference only and are not included in this kit.

Содержание KUMJRRW180CA

Страница 1: ...read and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUMJRRW180CA Welding Guns Of Australia PTY LTD 2012 YEARS Warranty Power...

Страница 2: ...aluable towards the evolution and future development of our equipment range This experience gives us the inside knowledge on what the arc characteris tics performance and interface between man and mac...

Страница 3: ...rotected from hot metal and sparks Frequently inspect input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized...

Страница 4: ...plode Because gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physic...

Страница 5: ...ge Supply Regarding the power supply voltage range of the machine please refer to Main parameter table This equipment is of automatic voltage compensation which enables the maintaining of the voltage...

Страница 6: ...s superb and delivers perfect arc ignition every time without any sticking of the tungsten electrode to the work piece a remarkably smooth stable arc produces high quality TIG welds The ARC180 is an e...

Страница 7: ...or Switch Negative Output Terminal Positive Output Terminal Primary Power LED Thermal Alarm LED Primary Input Power Lead On Off Power Switch Rear Machine Layout Description Front Machine Layout Descri...

Страница 8: ...Place the electrode into the electrode holder and clamp tight 5 Strike the electrode on the work to create the arc and hold the electrode steady to maintain the arc 6 Hold the electrode slightly abov...

Страница 9: ...metal to the molten pool These additional functions are provided mainly by the cover ing on the electrode MMA Manual Metal Arc Welding One of the most common types of arc welding is manual metal arc w...

Страница 10: ...length no greater than the diameter of the core wire Electrode Angle The angle that the electrode makes with the work is important to ensure a smooth even transfer of metal When welding in down hand f...

Страница 11: ...itable for hardfacing of parts subjected to heavy abrasion with moderate impact Required hardness and abrasion resistance can be obtained in the first layer even on low alloy steels The hardfacing lay...

Страница 12: ...ne of the TIG torch to regulator and connect the regulator to the gas cylinder Carefully open the gas cylinder valve and set the flow rate to between 8 10 l min 5 Set the welding current using the amp...

Страница 13: ...all movement rotate the Gas Cup forward so that the Tungsten Electrode touches the work piece 10 Now rotate the Gas Cup in the reverse direction to lift the Tungsten electrode from the work piece to c...

Страница 14: ...ypes DC TIG welding is also the cleanest weld with no sparks or spatter LIFT ARC IGNITION for TIG tungsten inert gas Welding Lift Arc is a form of arc ignition where the machines has low voltage on th...

Страница 15: ...pool Travel direction Angle torch Add TIG filler wire Retract the filler wire Move the torch forward to the front of the weld pool Repeat the process gas shield TIG Welding Fusion Technique Manual TIG...

Страница 16: ...or its use Ceriated Color Code Orange Ceriated tungsten electrodes AWS classification EWCe 2 contain a minimum of 97 30 percent tungsten and 1 80 to 2 20 percent cerium and are referred to as 2 percen...

Страница 17: ...running lengthwise and thus grinding crosswise is grinding against the grain If electrodes are ground crosswise the electrons have to jump across the grinding marks and the arc can start before the t...

Страница 18: ...WELDING TORCH Rating 150Amp DC 105Amp AC 35 duty cycle For use with non gas solenoid machines Spare Parts Part Number Description 1 WP17V Torch head WP17VF Torch head flexible 2 57Y02 Back cap long 3...

Страница 19: ...na Nozzle 19mm 12 Part Description 10N49L Long Alumina Nozzle 8mm 5L 53N48L Long Alumina Nozzle 10mm 6L 53N47L Long Alumina Nozzle 11mm 7L Part Description 54N01 Gas Lens Gasket Part Description 45V25...

Страница 20: ...tion Possible Reason Suggested Remedy Insuf cient heat input Increase the amperage or choose a larger electrode Poor welding technique Use the correct welding technique or seek assistance for the corr...

Страница 21: ...e metal Remove materials like paint grease oil and dirt including mill scale from base metal Contaminated ller wire Remove all grease oil or moisture from ller metal Incorrect ller wire Check the ller...

Страница 22: ...nd re grind the tungsten Incorrect tungsten size and or tung sten being used Check and change the size and or the tungsten if required Loose connection Check all connectors and tighten Earth clamp not...

Страница 23: ...nt panel adhesive sticker 6 10043028 Amperage knob 7 10042673 cable support assembly 8 10037835 rear plastic panel 9 10004957 ON OFF switch Part Number Description 10 10006650 Single phase rectifier b...

Страница 24: ...Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG Power Source Only 2 Year Clause 3 T R Pulse MIG SWF Power Source...

Страница 25: ...you have acquired Goods as a consumer within the meaning of the Trade Practices Act 1974 or the Fair Trading Acts of the relevant state or territories of Australia and is therefore also entitled to a...

Страница 26: ...ons Improper installation Use of non authorised non standard parts Abnormal product performance caused by any ancillary equipment interference or other external factors Failure or any breakage caused...

Страница 27: ...onsumables to suit such as Input Cord Inter connecting Cord Triggering Cable This Warranty does not cover products purchased From a non authorised UNI MIG UNI TIG UNI PLAS UNI FLAME TECNA T R HIT 8SS...

Страница 28: ...166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Guns...

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