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18

REQUIRED MATERIAL

Flat steel bar 4.8 mm, 

max. width 50.8 mm. 

1 bar length 355.6 mm

BENDING PROCEDURE

On the long piece (length 355.6 mm), make the bend markings as seen on the picture. 

Bend No. 1

Slide the work piece in the machine all the way to the mark

No. 1 (pic. A) and perform 45° angle bend. Check the angle

and move on to make the following bend. To make the

second 45° angle bend easier, make a mark on the ring

or place a stopper there, instead of the mark.

Bend No. 2

Slide the work piece to the mark No. 2 (pic. B) and perform

45° angle bend. Check the angle.

Bend No. 3

Slide the work piece to the mark No. 3 (pic. C) 

and perform 45° angle bend. Check the angle.

Bend No. 4

Turn the piece (see picture D and move 

it to the mark No. 4 and perform 45° 

angle bend. Check the angle.

63.5 mm

31.8 

mm

31.8

mm

63.5 mm

31.8 

mm

31.8

mm

Mark

23

REQUIRED MATERIAL

Flat steel bar thickness 4.8 mm, max. width 50.8 mm. 

2 flat steel bar 152.4 mm long 

1 flat steel rod 95.3 mm long

Final steps

Weld it together as seen on the 

picture. Make sure to check the 90°

angle between both arms. Grind

and sandblast all sharp edges.

76.2 mm

REQUIRED MATERIAL

Flat steel bar thickness 4.8 mm,

max. width 50.8 mm. 

2 flat steel bar 127 mm long 

1 flat steel bar 142.9 mm long

BENDING PROCEDURE

(flat steel bar 127 mm long)

Mark the locations of the bends on both bars (127 mm), as seen on the picture. 

Bend No. 1

Slide the work piece in the machine all the way to the mark No. 1 and perform 45° angle bend. 

Check the angle. To make the second 45° angle bend easier, make a mark 

on the ring or place a stopper there, instead of the mark.

Bend No. 2

Turn the work piece around (picture B) and slide 

it toward the mark No. 2 and perform 45° angle 

bend. Check the angle. Remove the stud that 

holds the sharp-angle die in place. 

Remove it from the machine.

Final steps

Stitch weld the 142.9 mm long piece 

between the arches (see the picture). 

Make sure that 90° angle is correctly 

set between both pieces. Grind and 

sandblast all sharp edges.

31.8 

mm

76.2 mm

76.2 mm

31.8 

mm

Mark

Содержание CB200

Страница 1: ...t present the warranty card showing the date of the purchase the serial number of the machine vendor stamp and signature of sales clerk as well as the proof of purchase receipt 5 Warranty claim shall...

Страница 2: ...rform professional bending work of various type of metal struts and poles with various cross cut sections flat square and circular Equipped with a telescopic arm length up to 90 cm ensures enough powe...

Страница 3: ...not used correctly Always pay attention to safety instructions on the safety labels Do not remove or damage them If the warning label becomes unreadable please contact your vendor Disorganized and dir...

Страница 4: ...he work piece and subsequently the bending handle Before bending always push the connecting studs all the way in Never try to attempt to bend thermally hardened materials Only hot rolled steel may be...

Страница 5: ...packaging material We are not liable for shipping damages due to incorrect packaging of your machine If making a claim at the shipping company the level and method of packaging plays a major role dur...

Страница 6: ...the work piece from the machine turn it around or put it back backwards Hole identification in the moveable and non moveable parts of the machine The samples included in this manual have the bracket...

Страница 7: ...on an identical piece of material Due to the resiliency of the material the bend has tendency to come back a little After you test the angle and the bend write all the information about the used dies...

Страница 8: ...ut if you are performing special bending work or need to bend with high precision it is good idea to fasten the work piece to the stopper cube using self locking pliers see picture on the right Using...

Страница 9: ...measurement of the finished bend Round pole bending REQUIRED MATERIAL only for this sample One piece of pole rod with length 228 6 mm and diameter of 15 9 mm Too flat pieces with desired dimensions N...

Страница 10: ...114 3 mm and with cross section 25 4 x 4 8 mm NOTE if you are to make similar holder with different dimensions you must first test which die size and what position of the cube best fits your design U...

Страница 11: ...ure C Slide the work piece as far as possible against the centre stud Place the stopper stud in the sixth hole of the ring counting from the closed ring end clockwise Turn the handle and perform the s...

Страница 12: ...the long connecting stud to fasten the handle brackets and the rings through the centre stud hole Place 25 4 mm 1 die on the centre stud Using the short connecting stud mount the 50 8 mm 2 die in the...

Страница 13: ...Mark 13 Bracket screw bending The following charts show the applicable settings for bracket screw manufacture with typical end length and bent radius manufactured from steel poles of common diameters...

Страница 14: ...steel bar 225 4 mm long 1 flat steel bar 152 4 mm long BENDING PROCEDURE Make the letter B parts the straight and the arch piece Final steps Stitch weld both parts together Grind and sandblast all sha...

Страница 15: ...d No 2 Turn the piece see picture B and slide it toward the mark No 2 and perform 73 angle bend Check the angle Remove the stud that holds the sharp angle die in place Remove it from the machine Final...

Страница 16: ...flat steel bar 177 8 mm long 1 flat steel bar 152 4 mm long 1 flat steel bar 63 5 mm long BENDING PROCEDURE flat steel bar 177 8 mm long Mark the locations of the bends See the picture Bend Slide the...

Страница 17: ...225 4 mm 1 bar length 152 4 mm BENDING PROCEDURE Using a chalk mark the bend location on both flat rods length 225 4 mm See the picture Bend No 1 Slide the work piece in the machine all the way to the...

Страница 18: ...bar 152 4 mm long 1 flat steel rod 95 3 mm long Final steps Weld it together as seen on the picture Make sure to check the 90 angle between both arms Grind and sandblast all sharp edges 76 2 mm REQUIR...

Страница 19: ...nd Check the angle Remove the stud that holds the sharp angle die in place Remove it from the machine Final steps Place the long piece 76 2 mm long to a position as shown on the picture and stitch wel...

Страница 20: ...52 4 mm long to the finished arch Grind and sandblast all sharp edges Mark 21 REQUIRED MATERIAL Flat steel bar thickness 4 8 mm max width 50 8 mm 1 flat steel rod 369 9 mm long 1 flat steel rod 63 5 m...

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