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10 

(11)Apply a small amount of vacuum grease over a length of 5mm 
at each end of the connecting tube, and push the connecting tube 
onto  the  connectors  as  far  as  possible  to  connect  the  two  pump 
heads (Photo.10).

 

 
 
 
 
 
 

(12)Place the connected pump heads on the casing and fix in 
place with the hexagon socket head cap screws (M6 x 25). 

Caution: Tighten the hexagon socket head cap screws   

(M6 x 25) equally in diagonally opposite pairs to a torque 
of 12N

m. 

Caution: Take care to ensure that the connected heads are 

fitted in the correct orientation (Photo.11).

 

 
 

(13)Place the top panel in position, and fix in place with the truss head screws (M4 x 10). 

 

(14)Lay the pump horizontally and fix the front panel in place with the truss head screws (M4 x 10). 
 
(15)Stand the pump upright and fit the inlet and outlet pipes. 
 
 
 

1 -2). DTC-41K 

Replace diaphragms in accordance with '1-1). DTC-41 ' steps (4)~(12). 
 

2) Replacing Inlet and Outlet Valves (simultaneous replacement of both diaphragms is 
recommended) 

Use tools No.1, 2, 3, 4, 6 and 7. 
 

2-1). DTC-41   

(1)Remove the front panel, top panel, and pump head cover 
in accordance with steps (1)~(5) in '1) Replacing diaphragms'. 
 
(2)Remove  the  hexagon  socket  head  cap  screws  (M5  x  20), 
separate  the  pump  head  and  valve  retainer,  and  remove  the 
inlet and outlet valves (Photo.12). 
 
(3)Disassemble  the  other  pump  head  in  the  same  manner, 
and remove the inlet and outlet valves. 
 
(4)Clean the pump heads and valve retainers with solvent. 
 
(5)Fit the new inlet and outlet valves as shown in Photo.13. 

Caution: Check that the number of valves installed is correct, and whether or not the installed valves 

include holes (Photo.13). 

 
 
 
 
 
 
 

Photo.10

 

Fig.10

 

Hexagon socket 

head cap screws 

(M6 x 25)

 

To
 s

wit
c

h

 

To
 f

a

n

 

Photo.11

 

Hexagon socket 

head cap screws 

(M5 x 20)

 

Valve retainer

 

Photo.12

 

Содержание DTC-41

Страница 1: ...Please read this manual thoroughly to ensure safe and effective use of the equipment Keep this manual in a safe place Due to periodic improvements in performance the equipment described in this manua...

Страница 2: ...llation 3 3 5 Piping 3 3 6 Storage 4 4 Cautions for Operation 4 4 1 Cautions for Operation 4 4 2 Operation of the Thermal Protection Relay 4 4 3 Starting in Cold Weather 4 5 Pump Performance 5 5 1 Pre...

Страница 3: ...41 2 Fig 2 2 DTC 41K 2 Fig 3 1 Example of Piping Used When Evacuating a Vessel 4 Table 1 1 Product Specifications 1 Table 6 1 Consumables List 6 Table 6 2 Locations for Maintenance and Inspection 7 Ta...

Страница 4: ...quipment correctly Read the section on Safe Use particularly closely Keep This Manual in a Safe Place After reading this manual be sure to keep it in a safe place which is readily accessible to others...

Страница 5: ...ssing Contact your agent or the sales division of the manufacturer if there are any problems with the pump Customers purchasing the DTC 41K Do not grip or pull the tube on the top of the pump when rem...

Страница 6: ...r medium injuries to the operator or damage to the equipment Incorrect handling of the equipment may result in damage to the equipment and hinder its correct operation Some components reach surface te...

Страница 7: ...ve the power cord from the wall socket before checking or repairing the pump Failure to do so may result in electric shock or the pump suddenly starting and causing injury 5 Ensure that the relevant w...

Страница 8: ...age installation and operation 1 Ambient temperature of 0 40 C and maximum relative humidity of 85 during operation 2 Other conditions for storage and operation a Level floor of sufficient strength b...

Страница 9: ...shocks or tipped over on its side 2 Do not hold or push the tube at the top of the pump see below Damage to the tube may affect performance of the pump Applications 3 This pump is not designed to be c...

Страница 10: ...at high ambient temperatures will dramatically reduce the life of the pump 10 Back pressure at the outlet while the pump is starting may overload the motor 11 The thermal protection relay operates whe...

Страница 11: ...t come in contact with the pump Any chemical including the following which comes into contact with the pump should be wiped off immediately Acetone Ethyl ether Ethyl acetate Animal fats 5 Ensure that...

Страница 12: ...t if the motor temperature rises due to a pump fault which prevents rotation or if load becomes excessive 2 It is recommended that additional protective devices eg earth leakage breaker motor breaker...

Страница 13: ...ion rubbers to isolate the pump from vibrations in the equipment See 3 2 Environmental Conditions for Installation Storage and Operation for details 3 4 Checking Operation After Installation 1 Remove...

Страница 14: ...e the power cord from the outlet and contact the manufacturer Note that the pump will be very hot and should not be touched 2 The pump operates automatically when temperature drops Shut off the power...

Страница 15: ...sed pressure 2 Leaks into the vacuum system introduce other gases resulting in increased pressure 5 2 Evacuation Rate The maximum rate of evacuation is reached when air is introduced and decreases sli...

Страница 16: ...er the first 3000 hours of operation and replace and clean in accordance with the Replacement and Cleaning Guide on the following page Refer to 6 4 Replacing and Cleaning Consumables for procedures Re...

Страница 17: ...d Visual inspection O rings Hard cracked or stretched Visual inspection Bearings Abnormal noises Listen 6 4 Replacing and Cleaning Consumables See Caution 11 P06 Always use a mask and gloves when repl...

Страница 18: ...truss head screws M4 x 10 and remove the top panel Photo 3 4 Remove the eight hexagon socket head cap screws M6 x 25 and remove the pump head as shown in Photo 4 Caution Gripping pushing or bending t...

Страница 19: ...emoving the diaphragms it is convenient to insert the pump head cover hexagon socket head cap screw M6 x 25 into the threaded hole in the connecting rod 8 Remove any foreign matter from the threaded h...

Страница 20: ...inlet and outlet pipes 1 2 DTC 41K Replace diaphragms in accordance with 1 1 DTC 41 steps 4 12 2 Replacing Inlet and Outlet Valves simultaneous replacement of both diaphragms is recommended Use tools...

Страница 21: ...from the casing and then remove the valve retainer in accordance with steps 1 and 2 in 2 Replacing inlet and outlet valves 2 Remove the O rings Photo 14 15 16 3 Clean the inlet and outlet pipes pump h...

Страница 22: ...small for capacity of vacuum vessel 1 Select another pump 2 Pressure measurement is incorrect 2 Measure the pressure correctly 5 1 3 Vacuum gauge is unsuitable 3 Measure with a calibrated vacuum gaug...

Страница 23: ...e and inspection etc d Malfunctions caused by modifications or repairs carried out by a party other than the manufacturer or by a service company not approved by the manufacturer e Malfunctions caused...

Страница 24: ...Industrial Safety and Health Law designates particular substances as the materials to be notified 2 Usage Status Operation Method Approx hours per day years and months Continuous Operation Intermitte...

Страница 25: ...6 6397 2286 ULVAC KIKO Inc https ulvac kiko com en Please contact us for products Service Base or other Inquiries from here ULVAC Inc Components Division 2500 Hagisono Chigasaki Kanagawa 253 8543 Japa...

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