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< Guidelines for Replacement and Cleaning > 

Replace or clean components if performance is reduced and/or the following symptoms appear. 

Table 6.2 Locations for Maintenance and Inspection 

Period of 

operation 

Inspection item 

Inspection details 

Method of 
inspection 

Every 3000 

hours

 

Cup packing

 

Abnormal wear, hardening, 
cracking.

 

Visual 

inspection 

Suction and exhaust 

valves

 

Deformation, chipping.

 

Visual 

inspection 

O rings 

Deformation, Abnormal wear 
hardening, cracking. 

Visual 

inspection 

Gaskets

 

Deformation, hardening, cracking.

 

Visual 

inspection 

Bearings

 

Abnormal noises.

 

Listen

 

Power cords 

Cracking 

Visual 

inspection 

Loosening of terminals 

Tighten a 

screw 

 

6.4 Replacing and Cleaning Consumables 

 

See Warning (18),(19),P05 

 

See Caution (11),P06

 

 

See Note (14),P06 

 

 
 
 
 
 
 

Tools Required for Setup 

Have the following tools on hand and perform the replacement while referring to the diagram. 

If there is no repair technician available

, or if you do not have access to the required tools, please make the appropriate 

request to our repair services department.

 

 

Required Tools 

1.

 

Torque wrench - bit size 4 mm (5.0 Nm) 

2.

 

Phillips head (+) screwdriver- No.2 

3.

 

Torque screwdriver- No.2 (0.8 Nm, 3.0 Nm) 

4.

 

Rag 

5.

 

Solvent for wiping (something that has no effect on rubber, such as ethanol) 

6.

 

vacuum grease

 

7.

 

Loctite 242 or Loctite 243 

 

*Use items No.4 and 5 to wipe down any dirty area when replacing the part. 

!

Warning

 

!

Caution

 

!

Note 

(1)  The  interior  of  the  pump  is  extremely  hot  immediately  after  operation.  After  stopping 

the  pump,  leave  it  for  30  minutes  or  more  and  begin  replacing  consumables  and 
cleaning only after checking that it has cooled sufficiently. 

(2)  To  prevent  ingestion  of  microscopic  particles  in  the  air,  use  a  dust  mask  and  gloves 

when replacing components and cleaning. 

(3)  To prevent injury, wear gloves when replacing consumables. 

Содержание DOP-80SP

Страница 1: ...lease read this manual thoroughly to ensure safe and effective use of the equipment Keep this manual in a safe place Due to periodic improvements in performance the equipment described in this manual...

Страница 2: ...Electric Wiring 3 3 5 Fluctuations in the power voltage and frequency 4 3 6 Checking Operation After Installation 4 3 7 Piping 5 3 8 Storage 5 4 Cautions for Operation 5 4 1 Cautions for Operation 5 4...

Страница 3: ...f Earth Screw 3 Fig 3 2 Change region of the voltage and frequency 4 Fig 3 3 Example of Piping Used When Evacuating a Vessel 5 Table 1 1 Product Specifications 1 Table 6 1 Consumables List 7 Table 6 2...

Страница 4: ...pment correctly Read the section on Safe Use particularly closely Keep This Manual in a Safe Place After reading this manual be sure to keep it in a safe place which is readily accessible to others ne...

Страница 5: ...s or inlet and outlet pipes loose Are any components missing Contact your agent or the sales division of the manufacturer if there are any problems with the pump 1 Ensure that the pipe on the side of...

Страница 6: ...or Incorrect handling of the equipment may result in death or serious injury to the operator Incorrect handling of the equipment may result in light or medium injuries to the operator or damage to the...

Страница 7: ...evant wiring is in accordance with technical standards for electrical equipment and wiring regulations Incorrect wiring may result in fire 6 Always switch off the main power supply before installing e...

Страница 8: ...itions be satisfied during storage installation and operation 1 Ambient temperature of 7 40 C and maximum relative humidity of 85 during operation 2 Other conditions for storage and operation a Level...

Страница 9: ...an inlet is not blocked Ensure that a space of at least 100mm is available on all sides of the pump Application 6 This pump is not designed to be corrosion resistant It should only be used with clean...

Страница 10: ...cations Model DOP 80SP Discharge rate 50Hz 80 L min 60Hz 84 L min Pressure Pressurizing 0 50 MPaG Motor 1 300W 4P capacitor run Rated current 50Hz 5 0 A 2 5 A 60Hz 5 5 A 2 7 A Rated Voltage 100 V 200...

Страница 11: ...2 2 Dimensions Fig 2 1 DOP 80SP Dimensions...

Страница 12: ...d level in a location with minimal dust and humidity This location should be selected in consideration of ease of installation and removal inspection and cleaning Particular attention should be paid t...

Страница 13: ...and safe is maintained on practical use it means not resulting in the grade which shortens a life remarkably and the characteristic a temperature rise etc do not apply correspondingly in the state of...

Страница 14: ...y and check that the pump has stopped Remove the power cord connected to the pump place the caps over the inlet and outlet and store in a location with low humidity 4 Cautions for Operation 4 1 Cautio...

Страница 15: ...e of gas used and its pressure The maximum rate of evacuation is reached when air is introduced and slowly decreases as pressure is reduced The resistance of the piping system increases with small bor...

Страница 16: ...6 5 Troubleshooting List 6 3 Regular Inspections Inspect consumables after the first 3000 hours of operation and replace and clean in accordance with the Guidelines for Replacement and Cleaning on th...

Страница 17: ...s on hand and perform the replacement while referring to the diagram If there is no repair technician available or if you do not have access to the required tools please make the appropriate request t...

Страница 18: ...olts M5 25 Qty 8 and then remove 2 the pump head 3 the gasket and 4 the pump head plate Please be careful when removing the gasket as it tends to adhere to other components and it is therefore hard to...

Страница 19: ...onents left after Step 1 and remove the cup packing Firstly remove 1 the cylinder It can be removed by hand but if it is difficult try pushing in 5 the cup packing retainer first You may find 3 the sp...

Страница 20: ...a little harder to insert them all the way in Step 6 Place the pump head plate with its suction side up then place the suction valve and the suction valve holder in that order inside the dent and fas...

Страница 21: ...e screw Also apply the Loctite 242 or Loctite 243 onto 2 3 threads from the screw tip for the small pan head screws Be sure to always follow the appropriate tightening torque Failure to do so can lead...

Страница 22: ...same for Steps 6 through 9 on the opposing pump head Step 10 Place the pump head plate Refer to the pictures on the left to place them in the correct orientation If they are placed incorrectly it can...

Страница 23: ...2 Measure the pressure correctly Pressure does not diminish 3 Pressurizing gauge is unsuitable 3 Measure with a calibrated Pressurizing gauge suitable for the pressure range 5 1 4 The inlet piping is...

Страница 24: ...nance and inspection etc d Malfunctions caused by modifications or repairs carried out by a party other than the manufacturer or by a service company not approved by the manufacturer e Malfunctions ca...

Страница 25: ...Industrial Safety and Health Law designates particular substances as the materials to be notified 2 Usage Status Operation Method Approx hours per day years and months Continuous Operation Intermitte...

Страница 26: ...6 6397 2286 ULVAC KIKO Inc https ulvac kiko com en Please contact us for products Service Base or other Inquiries from here ULVAC Inc Components Division 2500 Hagisono Chigasaki Kanagawa 253 8543 Japa...

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