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5. Maintenance and inspection 

 

WARNING 

Danger of failure and bodily injury 

 

Conduct periodical maintenance and inspection. 

If not, it can cause insufficient performance, failure of vacuum pump, and bodily injury.

 

Conduct periodical 

maintenance and 

inspection 

Danger of burns 

 

Conduct maintenance and inspection only after vacuum pump becomes cool 
enough. 

Maintenance and inspection soon after vacuum pump stops can cause burn injury.

 

Be careful about 

high temperature 

Danger of restart 

 

Be sure to switch off electric source before maintenance or inspection. 

Single-phase motor has a thermal protector. 

Vacuum pump restarts become cool without warning after vacuum pump. 

With a thermal 

protector 

Danger of electric shock 

 

Be sure to conduct maintenance and inspection after you turn off electric source. 

If not, it can cause bodily injury from electric shock or turning object.

 

Turn off electric 

source 

Danger of accident, failure and shorter operating lifetime 

 

Ask specialist to perform repairs. 

Defective repairs can cause accident, failure or shorter operating lifetime.

 

Ask specialist to 

perform repairs 

 

5.1 Daily maintenance and inspection 

Conduct daily the following maintenance and inspection procedures. 

Items Contents  Measures 

Vacuum pump itself 

Abnormal sound 

Ask specialist to repair. 

Abnormal vibration 

Ask specialist to repair. 

Abnormal temperature 

Ask specialist to repair. 

Cooling fins are dirty or clogged 

Blowing air, cleaning 

Air-muffler Dirty, 

clogged 

Replace 

 

Exhaust valve 

Dirty, clogged 

Blowing air, clean 

Electric source cable 

Deteriorated 

Replace   

Upon start-up or during operation of DISL-102, it is normal that grease marks may be 
found at the noted area. 
 
 
 
 
 

 

 

Inlet 

Outlet 

Possible grease marks 

Bearing 

Содержание DISL-102

Страница 1: ...Who sold it to you Purchase date When you began operation This instruction manual includes very important warnings cautions and operating procedure in order to operate this pump safely and efficiently...

Страница 2: ...ve the following meanings Examples of marks WARNING Indicates a potentially hazardous situation which if not avoided may result in serious injury or loss of life CAUTION Indicates a potentially hazard...

Страница 3: ...equipment is not stopped in an emergency it can cause accident fire or failure Install emergency stop switch Danger of accident fire or failure Be sure to install an electric source emergency stop swi...

Страница 4: ...one it can cause bodily injury from entanglement with turning section or foreign matter dispersal Never alter Danger of electric shock and entanglement Do not remove or alter safeguards or insulation...

Страница 5: ...g and incorrect voltage can cause motor burnout Inspect cause of problem Danger of problem recurrence and failure Ifprotectivedeviceorthermalprotectoractivates besuretoturnoffelectricsourceandinspect...

Страница 6: ...mp temperature can increase resulting in failure Operate while opening air flush port Danger of remaining moisture When evacuating moisture be sure to open air flush port air flush opened operation If...

Страница 7: ...stickers Where to attach warning stickers Always keep warning stickers clean and legible If they become dirty or detached replace them with new ones If you need replacement stickers contact our sales...

Страница 8: ...up 20 4 1 2 Shut down 20 4 2 Air flush opened operation 21 4 2 1 Preparation 21 4 2 2 Start up and shut down 22 4 2 3 When returning to air flush closed operation 22 5 Maintenance and inspection 23 5...

Страница 9: ...branches who sold it to you or local sales offices Check the following accessories Instruction manual this one Air muffler for air flushing which is attached to the grip Please prepare electric sourc...

Страница 10: ...en installing vacuum pump If not it can cause damage failure or bodily injury from falling vacuum pump or by being caught between vacuum pump and other material Be careful about lifting Upper Cover Sc...

Страница 11: ...when shipping from factory Inlet NW25 Internal screw size Rc3 8 Handle Outlet NW16 Bracket Terminal Box 2 Name and structure of each section Structure of vacuum pump Orbiting Scroll OS Fixed Scroll FS...

Страница 12: ...cause accident failure or bodily injury such as burns since this vacuum pump is an air cooled type Do not block inlet and outlet of cooling air with obstruction Necessary ventilated air volume Over 2...

Страница 13: ...t If you have any questions about the selection of protective devices contact either our sales branches who sold it to you or local sales offices Install motor protective circuit breaker to protect mo...

Страница 14: ...ble for isolation according to EN60947 2 and is equipped with an operating handle which is lockable in OFF position and complies with the other requirements of EN60204 1 clause 5 3 CAUTION Motor burno...

Страница 15: ...15 60 3 5 200 50 1 6 200 60 2 0 230 50 1 8 230 60 1 8 Activate the emergency stop by electric source switch or protective device Avoid motor burnout by protective device chart 1 Use rated over 10A ele...

Страница 16: ...on remove M5 nut of electric source terminal and change terminal plate as illustrated below Connect electric cable to terminal by using cable gland at 22mm hole of motor terminal box Insert electric s...

Страница 17: ...ntering inlet When checking turning direction be careful not to enter foreign matter into an inlet Foreign matter entering inlet can cause failure Prevent foreign matter from entering Danger of overhe...

Страница 18: ...automatic valve as the isolation valve which closes during power failure in order to prevent the drawback of debris inside pump into the vacuum chamber during power failure Use an appropriate and clea...

Страница 19: ...is not guaranteed fluorine rubber can be used for all solvents Never evacuate hazardous gas Danger of entanglement and foreign matter dispersal Never put finger or foreign matter into air holes of bra...

Страница 20: ...ible intake gas volume When sending N2 gas or dry air into air flush port pressure should be the same as atmospheric pressure and flow rate should be less than 5L min If not it can increase pressure i...

Страница 21: ...not it can cause failure When doing air flush opened operation Noise level will increase by 5dB Install pump in an area which is not exposed to debris such as iron powder stone powder polish powder o...

Страница 22: ...vapor You must shorten maintenance interval 5 2 page 24 when evacuating vapor since vapor temperature disposal volume disposal frequency and substances in vapor have an influence on pump operation Wh...

Страница 23: ...valve between vacuum pump and vacuum chamber during pump shut down If vacuum pump stops during air flush opened operation atmospheric air is drawn back from air flush port to inside of vacuum pump an...

Страница 24: ...spection after you turn off electric source If not it can cause bodily injury from electric shock or turning object Turn off electric source Danger of accident failure and shorter operating lifetime A...

Страница 25: ...ething goes wrong Note 1 Be sure to use designated DISL exclusive grease Note 2 You must shorten maintenance standard when pumping vapor since vapor temperature disposal volume disposal frequency and...

Страница 26: ...ng Check exhaust piping diameter and length Air outlet is clogged Motor protection gear activates Air outlet is clogged Inspect and repair Ultimate pressure is insufficient Air leaks from piping O rin...

Страница 27: ...hether air flush system is used or not Note 3 Maximum voltage allowance is or 10 from motor rating Note 4 Noise emission value is measured at ultimate pressure Note 5 Noise emission value 1m is measur...

Страница 28: ...27 8 2 Dimensions 8 3 Performance data...

Страница 29: ...mp Therefore any damage to the other products caused by a malfunction of this vacuum pump shall not be covered by the warranty This warranty is valid only in Japan 9 2 After sales and service Periodic...

Страница 30: ...ring Trouble situation Unusual sound Pressure degradation Irregular action Others Purpose of the usage Device s name if necessary Evacuated gas Type of the gas Hazardous situations for injury Yes No T...

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