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Property of Ultrasonic Power Corporation - 

© 2022 

 

Publication Number UPC220509-002   

 

 

 

 

 

 

 

20

 

2. Principles of Operation 

 

2.1 General 

Ultrasonic cleaning systems employ high frequency, mechanical vibrations transmitted 

into and through a suitable cleaning liquid where the cleaning  action takes  place. 

Ultrasonic vibrations are similar to audible sound, but the  frequencies used are 

generally above a level that can be heard (>18 kHz). Since sound is  a compression 

wave, the action of this high frequency energy in a liquid may be considered as the 

rapid  generation and violent collapse  of minute bubbles. Countless small  but  intense 

impacts erode surface soil from immersed parts. This action, known as cavitation, wears 

away surface contamination. 

 

An ultrasonic cleaning system consists of the following components: 

1.  An ultrasonic generator  capable of producing high frequency  electrical energy. 

Ultrasonic Power Corporation utilizes our 5300/5400  series  generators. 

 

2.  Vibra-bar

®

 transducer technology to convert electrical energy received from the 

generator into mechanical energy. 

a.  Transducers fall into two main classes:  piezoelectric (electro strictive) and 

magneto strictive. In the first instance, a material changing dimensions in 

the presence of an electric field is utilized; in the second instance, the 

material is influenced by a magnetic field (causes it to vibrate). Ultrasonic 

Power Corporation  uses  the  piezoelectric  (electro strictive) transducers 

with its generators. 

 

3.  A tank to contain the cleaning liquid (water-detergent mix) and into which  the 

mechanical (ultrasonic) energy is transmitted by the transducers. 

a.  Use of a suitable detergent is important because the liquid that transmits 

the energy from the transducers also participates in the cleaning process: 

(1) the mechanical action (cavitation), and (2) by solvent action, physical 

wetting or chemical attack on surface soil. 

 

4.  The  heater pads are  affixed to the sides of the tank.  The heater controls are 

located on the control panel. 

Содержание BT H Series

Страница 1: ...22 Publication Number UPC220509 002 1 Benchtop H Series System Manual Ultrasonic Power Corporation 239 E Stephenson Street Freeport IL 61032 U S A Phone 815 235 6020 1 800 575 0168 Fax 815 232 2150 Em...

Страница 2: ...take some time to familiarize yourself with this manual and all aspects of the system configuration prior to start up We know that your Ultrasonic Power Corporation cleaning system will serve you for...

Страница 3: ...nings 4 1 Specifications 8 2 Principles of Operation 20 3 Operating Instructions 21 4 Inspection and Maintenance 26 5 Troubleshooting 28 6 Component Repair and Replacement 29 7 Diagrams and Drawings 3...

Страница 4: ...rsonal injury or death Warning The WARNING symbol means that failure to follow this safety statement MIGHT result in personal injury or death Caution The WARNING symbol means that failure to follow th...

Страница 5: ...n and damage delicate components CAUTION Incorrect voltage can damage the generator Do not operate the equipment unless the correct voltage is available Contact the proper authority about necessary ch...

Страница 6: ...Do not carry on conversation or permit yourself to be distracted in any manner while servicing live equipment Never service live equipment unless someone else is in the same room with you Never turn...

Страница 7: ...cted by splashing water and debris to a rating of IP 23 This system contains one power cord that is required to be attached to a properly rated three wire fusible disconnect with a grounding connectio...

Страница 8: ...tts Generator Operating Frequency 40 kHz Heater Power 500 Watts Estimated Heat Up Time 0 75 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate w...

Страница 9: ...nerator Operating Frequency 40 kHz Heater Power 500 Watts Estimated Heat Up Time 0 75 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Страница 10: ...Generator Operating Frequency 40 kHz Heater Power 500 Watts Estimated Heat Up Time 2 5 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Страница 11: ...erator Operating Frequency 40 kHz Heater Power 500 Watts Estimated Heat Up Time 2 5 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight Su...

Страница 12: ...erator Operating Frequency 40 kHz Heater Power 500 Watts Estimated Heat Up Time 2 4 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight Su...

Страница 13: ...erator Operating Frequency 40 kHz Heater Power 1000 Watts Estimated Heat Up Time 2 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight Sub...

Страница 14: ...Generator Operating Frequency 40 kHz Heater Power 1000 Watts Estimated Heat Up Time 2 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Страница 15: ...enerator Operating Frequency 40 kHz Heater Power 1000 Watts Estimated Heat Up Time 2 1 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Страница 16: ...enerator Operating Frequency 40 kHz Heater Power 1000 Watts Estimated Heat Up Time 2 7 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Страница 17: ...enerator Operating Frequency 40 kHz Heater Power 1500 Watts Estimated Heat Up Time 2 6 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Страница 18: ...enerator Operating Frequency 40 kHz Heater Power 1500 Watts Estimated Heat Up Time 2 8 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Страница 19: ...tts Generator Operating Frequency 40 kHz Heater Power 1500 Watts Estimated Heat Up Time 4 9 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate w...

Страница 20: ...ic Power Corporation utilizes our 5300 5400 series generators 2 Vibra bar transducer technology to convert electrical energy received from the generator into mechanical energy a Transducers fall into...

Страница 21: ...cleaner to operate properly and may damage the system 4 Plug the generator power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner to operate properly and ma...

Страница 22: ...rate recommended by the detergent manufacturer After cleaning one or two items you may choose to increase the chemical ratio The amount of chemical will be based on the condition of the water being u...

Страница 23: ...F while the timer is running will stop the timer and cause it to reset While the timer is running the ultrasonic generator will be turned on The default units for the timer is Hours Minutes 3 Run Mod...

Страница 24: ...acts the part s surface It may be necessary to rotate the part while submersed to allow air to escape Some initial testing will help determine the proper settings for the optimum time and temperature...

Страница 25: ...turn OFF the main power switch On the tank turn OFF the main power switch 3 4 Filter Operation Optional Accessory 1 Turn ON the main power switch 2 Press the filter system button to turn it ON Allow...

Страница 26: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d If applicable be sure all side panels are in place on the system NOTE All side panels m...

Страница 27: ...ORD FROM WALL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash tan...

Страница 28: ...cord b Building power supply c Unit s fuses d Loose disconnected wires e Switches PROBLEM ITEMS TO CHECK 2 The ultrasonics do not work a Building power supply b Unit s fuses c Loose disconnected wires...

Страница 29: ...OLLOWING PRECAUTIONS WHEN WORKING ON THE EQUIPMENT 1 NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRON...

Страница 30: ...Check for loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporatio...

Страница 31: ...h the system tank 4 Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 6 5 PUMP FILTER PRE STRAINER 1 Remove power...

Страница 32: ...ransparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON...

Страница 33: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 33 7 Diagrams and Drawings 7 1 BT 1206H Drawings and Schematics BT 1206H Standard Drawing...

Страница 34: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 34 BT 1206H Standard Schematic...

Страница 35: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 35 7 2 BT 60H Drawings and Schematics BT 60H Standard Drawing...

Страница 36: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 36 BT 60H Standard Schematic...

Страница 37: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 37 7 3 BT 3606H Drawings and Schematics BT 3606H Standard Drawing...

Страница 38: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 38 BT 3606H Standard Schematic...

Страница 39: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 39 7 4 BT 4208H Drawings and Schematics BT 4208H Standard Drawing...

Страница 40: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 40 BT 4208H Standard Schematic...

Страница 41: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 41 7 5 BT 6006H Drawings and Schematics BT 6006H Standard Drawing...

Страница 42: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 42 BT 6006H Standard Schematic...

Страница 43: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 43 7 4 BT 2412H Drawings and Schematics BT 2412H Standard Drawing...

Страница 44: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 44 BT 2412H Standard Schematic...

Страница 45: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 45 7 7 BT 130H Drawings and Schematics BT 130H Standard Drawing...

Страница 46: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 46 BT 130H Standard Schematic...

Страница 47: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 47 7 8 BT 3612H Drawings and Schematics BT 3612H Standard Drawing...

Страница 48: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 48 BT 3612H Standard Schematic...

Страница 49: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 49 7 9 BT 330H Drawings and Schematics BT 330H Standard Drawing...

Страница 50: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 50 BT 330H Standard Schematic...

Страница 51: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 51 7 8 BT 3624H Drawings and Schematics BT 3624H Standard Drawing...

Страница 52: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 52 BT 3624H Standard Schematic...

Страница 53: ...ty or to meet any liability which may arise by reason of any defect in such Third Party Product UPC HEREBY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED FOR FITNESS OF PARTICULAR PURPOSE OR OTHERWISE FO...

Страница 54: ...unty of Winnebago State of Illinois c This Warranty constitutes the entire understanding between the parties with respect to the subject matter discussed herein and supersedes any prior discussions ne...

Страница 55: ...C policy for the repair of equipment Payment confirmation pursuant to the quote provided by UPC must be received prior to any repair being made The initial diagnostic fee charged covers all testing di...

Страница 56: ...e of the shipping package Packages without RMA on the outside will be refused Cleaning Fee May be Assessed Important UPC does not have environmental permits or the facilities to address cleaning mater...

Страница 57: ...ensure that the power has been disconnected and that the liquid has been entirely drained from the system prior to movement Wipe down the system to remove all excess liquid Wrap up the power cable to...

Страница 58: ...for Immersible Transducers Comments Warranty Repair 0 00 UPC Warranty Applies Test Evaluation Fee 150 00 Waived with warranty replacement due to defect NON Warranty Quote Expired warranty equipment m...

Страница 59: ...onic Power Corporation 2022 Publication Number UPC220509 002 59 From RMA Ship To Ultrasonic Power Corporation 239 East Stephenson Street Freeport IL 61032 Attention RMA Coordinator cut here FRAGILE EL...

Страница 60: ...les 240V 1000W 50 34 070 20 20 Micron filter 50 70 734 10 20 Micron filter 50 70 584 T strainer 50 70 835 O ring for filter housing 50 40 139 20 Filter Housing 50 70 816 10 Filter Housing 50 70 769 Ga...

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