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The Discovery Center is a modular play system that uses a grid system for the playground layout.
It is very important to spend a few minutes before beginning the installation to ensure that
components are inventoried and organized properly. INVENTORY MUST BE TAKEN PER CARTON!

LOOK FOR THE NUMBERS!

Each metal post will have a NUMBER sticker on it that corresponds with the numbers on
the printed grid. Some grid numbers have an UPPER level post as well as a LOWER level post. All of
the LOWER level posts have ground mounting plates welded to them. The UPPER level posts do not.
The UPPER and LOWER posts will have matching numbers.

The UPPER level posts screw into the LOWER level posts using the “T” tool provided (

see tools page

).

The plastic components all have numbers on them that correspond with the grid and post numbers.
This will enable you to verify that the correct component is installed in the correct location. When
installing the plasitic post covers, simply match up the numbers on the plastic with the numbers on
the vertical posts.

GENERAL INSTALLATION GUIDELINES

(Page 4 of 4)

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Содержание Discovery Centers DC-2MDR

Страница 1: ...MODEL DC 2MD MODEL DC 2MDR 03 31 11 MODEL DC 2MDR MODEL DC 2MD ASSEMBLY INSTRUCTIONS...

Страница 2: ......

Страница 3: ...ety practices common to commercial play equipment Please read this information carefully and use your best judgment as to how these guidelines apply to your specific situation If you have any question...

Страница 4: ...ntire structure EXCEPT for slide exits which require a distance X equal to the highest point of the sliding surface with a minimum of 72 inches and maximum of 96 inches from the edge of the slide See...

Страница 5: ...surfacing should be placed in the use zones of all equipment as specified for each type of equipment and at depths to meet the critical fall heights as specified by the U S Product Safety Commission A...

Страница 6: ...ildren and adults Check for trip hazards such as the balance beam support posts or environmental trip hazards such as rocks or roots in the play area Make all necessary improvements or repairs AFTER T...

Страница 7: ...epair damage caused by wear or vandalism a major factor in injury causing situations Proper maintenance of Discovery Centers equipment requires regular tightening of all bolts nuts set screws and othe...

Страница 8: ...te Check for broken support anchors Stability in ground structures should not be easily swayed connections should be solid and adequately secured Check all posts in ground for corrosion or rot below g...

Страница 9: ...ering scratches dents discoloration normal wear and tear or marring as a result of public or private use Claims are limited to replacement of equipment only and do not include any costs associated wit...

Страница 10: ...ree from defects in materials or workmanship against structural failure which causes the product to become unfit for its intended use subject to normal usage and installation for a period of 5 years f...

Страница 11: ...esponsible for freight costs associated with products located outside the continental United States UltraPlay Systems reserves the right to inspect all products identified as defective Photos of defec...

Страница 12: ...02 07 0054 Early Childhood Horizontal Ladder PJHLAD Freestanding Crawl Tunnel 02 07 0057 Balance Beam ZBAL 8 Single Bay Swing 2 5 PBP 8 1C UPstart Single Deck A BASE P N Ultraplay offers a variety of...

Страница 13: ...fence other play equipment rocks and landscaping etc Acceptable play surfaces include sand mulch fine gravel or shredded belt less tires if installed at the appropriate depths per CPSC guidelines for...

Страница 14: ...ear any bodies of water If adjacent to a street with traffic ensure adequate fencing acts as a barrier to children running into danger 4 Site layout should include accurate measurement and marking of...

Страница 15: ...at all installation areas be roped off with clearly marked warning signs posted Any open footings should be covered with plywood or other suitable material Even during installation it has been found t...

Страница 16: ...ost as well as a LOWER level post All of the LOWER level posts have ground mounting plates welded to them The UPPER level posts do not The UPPER and LOWER posts will have matching numbers The UPPER le...

Страница 17: ...aplay com 15 TOOLS REQUIRED MEASURING TAPE UTILITY KNIFE RUBBER MALLET 4LB HAMMER LEVEL POST TIGHTING T TOOL included TORX HEAD WRENCHES BITS included DRILL 3 8 MASONRY DRILL BIT LOCTITE 6mm 4mm ALAN...

Страница 18: ...rel Nut 33 11 0401 M10 Lock Nut 33 11 0400 M10 B H C S Bolts NOTE Your play structure may not use all hardware listed M8 B H C S Bolts 1 2 3 4 1 1 3 16 1 3 8 1 9 16 2 2 3 8 2 3 4 3 1 8 13mm 20mm 25mm...

Страница 19: ...1 P Slide Hood 1 Q Straight Slide 1 R Slide Mounting Bracket 1 S Extension Post 8 3 T Footer Plate 5 U Clock Panel 1 V Vine Climber 1 W Vine Climber Bracket 1 X Vine Climber Extension Post 8 2 Y Stump...

Страница 20: ...anel 1 N Climber Handhold Bracket 2 O Climber Handhold EVEN 3 P Climber Handhold ODD 1 Q Slide Hood 1 R Straight Slide 1 S Slide Mounting Bracket 1 T Extension Post 8 3 U Footer Plate 5 V Clock Panel...

Страница 21: ...lt concrete or compacted earth It is the owner s responsibility to ensure the minimum area required contains an appropriate amount of resilient material to cushion accidental falls The USE ZONE is the...

Страница 22: ...e Mark the placement of one Deck Post Any of the 4 may be used NOTE Survey flags may be used to mark the placement of each hole 2 Measure from first Deck Post to mark the positon of the remaining 5 po...

Страница 23: ...0 458 5872 www ultraplay com 21 DECK PLACEMENT TOP VIEW Circles indicate threaded insert locations Circles indicate threaded insert locations B Stump Climber Straight Slide D Vine Climber Note the pos...

Страница 24: ...Extension Footer SURFACING Instructions 1 With Footers in position secure each footer to the ground using 2 ground spikes NOTE A 4 lb hammer may be required to drive spikes into the ground 2 Install...

Страница 25: ...2 3 8 Dia x 2 deep holes into concrete to receive anchor 2 Insert Concrete Anchors and secure with Flat Washer and Lock Nut IMPORTANT Never install play equipment over hard unresilient surfaces such...

Страница 26: ...CONCRETE 45 Ref 2 M10 x25mm 1 BHCS Bolts 2 M10 Lock Nuts IMPORTANT Never install play equip ment over hard unresilient surfaces such as asphalt concrete or compacted earth It is the owner s responsib...

Страница 27: ...TE If installing play structure with concrete footers install In ground footers at this time See Footing Detail Page NOTE Refer to USE ZONE page for proper structure placement before beginning install...

Страница 28: ...scription Quantity Part Number A Lower Post Covers 22 88 581mm Long 4 02 08 0029 B Lower Post Covers 30 25 768mm Long 2 02 08 0030 1 Locate 4 Lower Post Covers A 2 Slide Lower Post Covers A onto Lower...

Страница 29: ...A Deck B 1 02 08 0041 1 Place Deck A onto Lower Posts 1 2 3 and 4 and rest on Lower Post Covers The Decks are NOT identical Note the placement of the Threaded Inserts on the sides of the deck and the...

Страница 30: ...t Number A Deck D 1 02 08 0043 1 Place Deck A onto Lower Posts 3 4 5 and 6 and rest on Deck 1 and Lower Post Covers The Decks are NOT identical Note the placement of the Threaded Inserts on the sides...

Страница 31: ...traplay com 29 STEP 5 PLACE CLIMBER HANDHOLD BRACKET ONTO DECK Parts List Letter Description Quantity Part Number A Climber Handhold Bracket 1 02 08 0102 1 Place Climber Handhold Bracket A onto top su...

Страница 32: ...Align Holes in wings of TouchMath Panel A and Right Climber Handhold B and insert Upper Post C downward through both sets of wings NOTE Upper Posts are numbered 1 2 3 4 5 6 Match Upright Posts to Foot...

Страница 33: ...UltraPlay Play Systems 800 458 5872 www ultraplay com 31 IF YOUR STRUCTURE INCLUDES THE OPTIONAL ROOF SKIP TO PAGE 52...

Страница 34: ...3 C to Lower Post 3 See Figure 1 NOTE Upper Posts are numbered 1 2 3 4 5 6 Match Upright Posts to Footer Posts 5 Align Holes in wings of Gear Panel A and Slide Hood B and insert Upper Post 5 C downwa...

Страница 35: ...800 458 5872 www ultraplay com 33 STEP 8 INSTALL HANDHOLD BRACKET Parts List Letter Description Quantity Part Number A Climber Handhold Bracket 1 02 08 0102 1 Lower Climber Handhold Bracket A onto Low...

Страница 36: ...el and Climber Handhold A and insert Upper Post 6 B downward through Gear Panel Climber Handhold A and into Lower Post 6 5 Use T Tool turn clockwise to tighten Upper Post 6 B to Lower Post See Figure...

Страница 37: ...d A with stud on Climber Mounting Bracket 3 Lower Clock Panel A onto Lower Post 2 4 Place Upper Post Cover C on top of Lower Post 4 resting on Climber Handhold B A C B 2 4 Stud STEP 10 INSTALL CLOCK P...

Страница 38: ...gn hole in underside of Climber Handhold A with stud on Climber Mounting Bracket 2 Swing Climber Handhold B into position between wings of Clock Panel 3 Align Holes in Clock Panel and Climber Handhold...

Страница 39: ...et B through Extension Tubes C and secure with Lock Nut I Repeat for other Extension Tube C See Figure 1 2 Place Extension Tube C onto Footer Plate D and align holes Insert Bolt H into larger hole of...

Страница 40: ...side of Stump Climber and into threaded insert in Deck Lightly tighten See Figure 1 2 Repeat for other side 3 Tighten all Bolts A STEP 13 ATTACH STUMP CLIMBER TO DECK Parts List Letter Description Qua...

Страница 41: ...3 C B G F E I H B C D Figure 1 Figure 2 A B C D I Figure 3 Eliminate Extension Tube C if using 2 1 2 poured in place or rubber tile applications and bolt Slide Mounting Bracket B directly to Footer Pl...

Страница 42: ...readed insert in Deck Lightly tighten See Figure 1 2 Repeat for other side 3 Tighten all Bolts A B C A Slide Slide Slide Deck Figure 1 STEP 15 ATTACH SLIDE TO DECK Parts List Letter Description Quanti...

Страница 43: ...C M10 Lock Washer 5 33 11 0201 D M10 Flat Washer 5 33 11 0200 E M10 x 20mm 3 4 BHCS Bolt 2 33 11 0002 A A C D B Figure 2 1 Align holes in Vine Climber Bracket A with inserts in Deck See Figure 1 2 In...

Страница 44: ...t E Repeat Steps 1 and 2 for other Extension Post B See Figure 1 3 Insert Bolt F Lock Washer G and Flat Washer H into hole in Vine Climber Extension Post B and into threaded insert in Vine Climber A R...

Страница 45: ...ded insert in Vine Climber See Figure 1 2 Repeat for other side 3 Tighten all Bolts A A B C Deck Mounting Bracket Vine Climber STEP 18 ATTACH VINE CLIMBER TO DECK MOUNTING BRACKET Parts List Letter De...

Страница 46: ...4 33 11 0201 D M10 Flat Washer 4 33 11 0200 1 Lift LEFT side of TouchMath Panel on Post 1 2 Slide Bongos Mounting Bracket A under TouchMath Panel 3 Align Holes in Bongos Mounting Bracket A with threa...

Страница 47: ...From underside of Bongos A insert Bolt D Flat Washer E through Bongos Support Bracket B into hole in Bongos A and secure from inside of Bongos A with Flat Washer E and Lock Nut F See Figure 1 B C F D...

Страница 48: ...005 A M8 x 25mm 1 BHCS Bolt 1 33 11 0103 B M8 Barrel Nut 1 33 11 0501 1 Apply Loctite adhesive to threads of Bolts A 2 Insert shaft of Bongos Support Bracket into socket of Bongos Mounting Bracket and...

Страница 49: ...02 C M10 Lock Washer 4 33 11 0201 D M10 Flat Washer 4 33 11 0200 1 Lift LEFT side of Gear Panel on Post 5 2 Slide Rainwheel Bracket A under Gear Panel 3 Align Holes in Rainwheel Bracket A with threade...

Страница 50: ...at Washer 1 33 11 0300 F M8 Lock Nut 1 33 11 0500 B C A Gear Panel Rainwheel Mounting Bracket Socket Stud E F D 1 Using hammer insert Metal Bushing C into center hole of Rain Wheel A from back side 2...

Страница 51: ...0501 Clock Panel Left Stump Climber Handhold 2 1 Apply Loctite adhesive to threads of Bolt D 2 Place base of Mounting Plate A on top of Upper Post 2 and secure with Bolt D See figure 1 3 Place top of...

Страница 52: ...re with 2 Bolts C 5 Place 90 Degree Panel Connector B in corner of Slide Hood and Vine Climber Handhold on Upper Post 5 6 Align Holes in 90 Degree Panel Connector B with threaded inserts in Slide Hood...

Страница 53: ...33 12 1023 B M10 x 50mm 2 BHCS Bolt 5 33 11 0010 A 1 Use T Tool turn clockwise to tighten all Upper Posts to Lower Posts See Figure 1 2 Apply Loctite adhesive to threads of Bolts B 3 Place Post Cap A...

Страница 54: ...nd 2 for remaining Footer Covers ASSEMBLY IS COMPLETE A Upright Post Cover A B C D E Secure play structure to the ground BEFORE installing Footer Covers A See Footer Detail Page Parts List Letter Desc...

Страница 55: ...UltraPlay Play Systems 800 458 5872 www ultraplay com 53 INSTALLATION INSTRUCTIONS FOR STRUCTURE WITH OPTIONAL ROOF...

Страница 56: ...er Post 3 C downward through both sets of wings NOTE Upper Posts are numbered 1 2 3 4 5 6 Match Upright Posts to Footer Posts 4 Align Holes in wings of Gear Panel A and Slide Hood B and insert Upper P...

Страница 57: ...800 458 5872 www ultraplay com 55 STEP 8 INSTALL HANDHOLD BRACKET Parts List Letter Description Quantity Part Number A Climber Handhold Bracket 1 02 08 0102 1 Lower Climber Handhold Bracket A onto Low...

Страница 58: ...r Panel back into position between wings of Climber Handhold A 4 Align Holes in wings Gear Panel and Climber Handhold A and insert Upper Post 6 B downward through Gear Panel Climber Handhold A and int...

Страница 59: ...Upper Post 23 23 Long 1 02 08 0117 A C B 2 Stud 4 4 1 Align wings of Clock Panel A and Climber Handhold B and lower onto Lower Post 4 at the same time 2 Align hole in underside of Climber Handhold A...

Страница 60: ...gn hole in underside of Climber Handhold A with stud on Climber Mounting Bracket 2 Swing Climber Handhold B into position between wings of Clock Panel 3 Align Holes in Clock Panel and Climber Handhold...

Страница 61: ...t in the underside Stump Climber A See Figure 3 I H B C D A B C C D Figure 2 H I Figure 1 Eliminate Extension Tube C if using 2 1 2 poured in place or rubber tile applications and bolt Stump Climber M...

Страница 62: ...side of Stump Climber and into threaded insert in Deck Lightly tighten See Figure 1 2 Repeat for other side 3 Tighten all Bolts A STEP 13 ATTACH STUMP CLIMBER TO DECK Parts List Letter Description Qua...

Страница 63: ...3 C B G F E I H B C D Figure 1 Figure 2 A B C D I Figure 3 Eliminate Extension Tube C if using 2 1 2 poured in place or rubber tile applications and bolt Slide Mounting Bracket B directly to Footer Pl...

Страница 64: ...lete 1 33 12 1004 A M10 x 80mm 3 1 8 BHCS Bolt 2 33 11 0011 B M10 Lock Washer 2 33 11 0201 C M10 Flat Washer 2 33 11 0200 9 1 Insert Bolt A Lock Washer B and Flat Washer C into hole in underside of Sl...

Страница 65: ...n Deck See Figure 2 NOTE Bolts B are longer than Bolts E Lightly tighten bolts until all Bolts B are inserted 3 Tighten all Bolts B E B B E E E Figure 1 STEP 16 ATTACH VINE CLIMBER BRACKET TO DECK Par...

Страница 66: ...t E Repeat Steps 1 and 2 for other Extension Post B See Figure 1 3 Insert Bolt F Lock Washer G and Flat Washer H into hole in Vine Climber Extension Post B and into threaded insert in Vine Climber A R...

Страница 67: ...ded insert in Vine Climber See Figure 1 2 Repeat for other side 3 Tighten all Bolts A A B C Deck Mounting Bracket Vine Climber STEP 18 ATTACH VINE CLIMBER TO DECK MOUNTING BRACKET Parts List Letter De...

Страница 68: ...4 33 11 0201 D M10 Flat Washer 4 33 11 0200 1 Lift LEFT side of TouchMath Panel on Post 1 2 Slide Bongos Mounting Bracket A under TouchMath Panel 3 Align Holes in Bongos Mounting Bracket A with threa...

Страница 69: ...From underside of Bongos A insert Bolt D Flat Washer E through Bongos Support Bracket B into hole in Bongos A and secure from inside of Bongos A with Flat Washer E and Lock Nut F See Figure 1 B C F D...

Страница 70: ...005 A M8 x 25mm 1 BHCS Bolt 1 33 11 0103 B M8 Barrel Nut 1 33 11 0501 1 Apply Loctite adhesive to threads of Bolts A 2 Insert shaft of Bongos Support Bracket into socket of Bongos Mounting Bracket and...

Страница 71: ...02 C M10 Lock Washer 4 33 11 0201 D M10 Flat Washer 4 33 11 0200 1 Lift LEFT side of Gear Panel on Post 5 2 Slide Rainwheel Bracket A under Gear Panel 3 Align Holes in Rainwheel Bracket A with threade...

Страница 72: ...mplete 1 33 12 1006 E M8 Flat Washer 1 33 11 0300 F M8 Lock Nut 1 33 11 0500 B C A Gear Panel Rainwheel Mounting Bracket Socket Stud E F D 1 Using hammer insert Metal Bushing C into center hole of Rai...

Страница 73: ...ins freely 5 To attach Telescope C to Telescope Bracket B insert Flat Washer G Lock Washer H and Bolt I into one side of Telescope Bracket B and Secure with Barrel Nut J See Figure 3 Figure 3 I C G J...

Страница 74: ...re with 2 Bolts C 5 Place 90 Degree Panel Connector B in corner of Slide Hood and Vine Climber Handhold on Upper Post 5 6 Align Holes in 90 Degree Panel Connector B with threaded inserts in Slide Hood...

Страница 75: ...Apply Loctite adhesive to threads of Bolt B 3 Place Post Cap A on top of Upper Post 1 Insert Bolt B into treaded insert on Post and tighten See Figure 2 Figure 2 B A Figure 1 1 STEP 26 INSTALL POST CA...

Страница 76: ...1 Slide Post Covers A downward over Upper Posts 3 and 5 2 Slide Post Cover B downward over Upper Posts 4 and 6 Parts List Letter Description Quantity Part Number A Upper Post Cover 21 38 Long 2 33 11...

Страница 77: ...ilot hole through Roof and into Upright See Figure 1 3 Secure Roof A to Uprights with 4 Self tapping Screws B See Figure 1 4 Repeat Steps 2 and 3 for remaining 3 Self tapping Screws B B A A 1 25mm Sid...

Страница 78: ...nd 2 for remaining Footer Covers ASSEMBLY IS COMPLETE A Upright Post Cover A B C D E Secure play structure to the ground BEFORE installing Footer Covers A See Footer Detail Page Parts List Letter Desc...

Страница 79: ...S Hooks are closed and not excessively worn 2 No exposed metal on swing seats 3 Swing chain is in good condition and not excessively worn especially at connection points D Surrounding Area 1 Resilien...

Страница 80: ...__________________ Play Area Location or Description ______________________________________________________________ Date _______________________ Inspector______________________________________________...

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