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thermal eXpansion

Water  supply  systems  may,  because  of  such  events  as  high  line 

pressure, frequent cut-offs, the effects of water hammer among others, 

have installed devices such as pressure reducing valves, check valves, 

back flow preventers, etc. to control these types of problems. When 

these devices are not equipped with an internal by-pass, and no other 

measures are taken, the devices cause the water system to be closed.  

As water is heated, it expands (thermal expansion) and closed systems 

do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and 

increases the pressure of the water system.  If the relieving point of 

the water heater’s temperature-pressure relief valve is reached, the 

valve will relieve the excess pressure. 

the temperature-pressure 

relief  valve  is  not  intended  for  the  constant  relief  of  thermal 
expansion.

 This is an unacceptable condition and must be corrected. 

It is recommended that any devices installed which could create a 

closed system have a by-pass and/or the system have an expansion 

tank or device to relieve the pressure built by thermal expansion in 

the water system.  Expansion tanks are available for ordering through 

a local plumbing contractor.  Contact the local water heater supplier 

or service agency for assistance in controlling these situations.

stranGe sounds

Possible noises due to expansion and contraction of some metal 

parts during periods of heat-up and cool-down do not necessarily 

represent harmful or dangerous conditions.

operational conditions

water odor

In each water heater there is installed at least one anode rod (see 

parts sections) for corrosion protection of the tank. Certain water 

conditions  will  cause  a  reaction  between  this  rod  and  the  water.  

The most common complaint associated with the anode rod is one 

of a “rotten egg smell” in the hot water. This odor is derived from 

hydrogen sulfide gas dissolved in the water. The smell is the result 

of four factors which must all be present for the odor to develop:

A.  A concentration of sulfate in the supply water.

B.  Little or no dissolved oxygen in the water.

C.  A sulfate reducing bacteria which has accumulated within the 

water heater (this harmless bacteria is nontoxic to humans).

D.  An excess of active hydrogen in the tank. This is caused by the 

corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater

 

models by replacing the anode(s) with one of less active material, 

and then chlorinating the water heater tank and all hot water lines.  

Contact the local water heater supplier or service agency for further 

information concerning an Anode Replacement Kit and this chlorination 

treatment. If the smelly water persists after the anode replacement and 

chlorination treatment, we can only suggest that chlorination or aeration 

of the water supply be considered to eliminate the water problem.

do not remove the anode leaving the tank unprotected. By doing 
so, all warranty on the water heater tank is voided.

“air” in hot water faucets

HYDROGEN GAS: Hydrogen gas can be produced in a hot water 

system that has not been used for a long period of time (generally 

two weeks or more).  Hydrogen gas is extremely flammable and 

explosive.  To prevent the possibility of injury under these conditions, 

we recommend the hot water faucet, located farthest away be opened 

for  several  minutes  before  any  electrical  appliances  which  are 

connected to the hot water system are used (such as a dishwasher 

or washing machine).  If hydrogen gas is present, there will probably 

be an unusual sound similar to air escaping through the pipe as the 

hot water faucet is opened.  There must be no smoking or open 

flame near the faucet at the time it is open.

hiGh water temperature shut off sYstem

A  non-adjustable  high  temperature  limit  control  operates  before 

steam temperatures are reached. The high limit switch must be reset 

manually when it operates. BECAUSE THE HIGH LIMIT OPERATES

 

ONLY  WHEN  ABNORMALLY  HIGH  WATER  TEMPERATURES 

ARE  PRESENT,  IT  IS  IMPORTANT  THAT  A  QUALIFIED

 

SERVICE  AGENT  BE  CONTACTED  TO  DETERMINE 
THE  REASON  FOR  OPERATION  BEFORE  RESETTING .

• 

Turn  off  and  unplug  the  water  heater.  Do  not  attempt  to  reset 

thermostat with power on.

•  Remove  the  front  panel,  see  “Removing  Front  Panel”  in  the 

Periodic Maintenance section.

•  Remove the insulation to expose the reset button.

•  Reset the high limit by pushing in the red button.

•  Replace the insulation so that it completely covers the thermostat 

and element.

•  Replace the front panel.

•  Plug in and turn on the water heater.

for Your information

Содержание 2.5 Gallon 120 volt water heater

Страница 1: ... BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOUARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER LISTED Instruction Manual RESIDENTIAL ELECTRIC 2 5 GALLON 120 VOLT WATER HEATER FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING http waterheatertimer org How to install under counter water heater html ...

Страница 2: ...S Qualified Installer A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing and electrical installation of these appliances This would include a thorough understanding of the requirements of the National Electrical Code and applicable local electrical and plumbing codes and tools necessary to confirm proper installation and operation of the water heat...

Страница 3: ... GENERAL SAFETY ...

Страница 4: ...ter heater INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED PLUMBING AND ELECTRICAL WORK ARE REQUIRED Examine the location to ensure the water heater complies with the Facts to Consider About the Location section in this manual 5 For California installation this water heater must be braced anchored or strapped to avoid f...

Страница 5: ...abled If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve should be used at the hot water taps used by these people ...

Страница 6: ...d by a leak detector or water shut off device used in conjunc tion with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the ...

Страница 7: ...t against the bracket FIGURE 3A MOUNTING FLOOR 1 The floor selected must be capable of supporting double the weight of the unit when completely full of water 77 Ibs 2 The installation area must provide adequate clearances for removal of the front panel and servicing the unit 3 Place a suitable drain pan under the unit The pan must limit the water to a maximum depth of 2 1 2 inches and be 2 inches ...

Страница 8: ...d systems do not allow for the expansion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point of the water heater s temperature pressure relief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not intended for the constant relief of thermal expansion T...

Страница 9: ...flow may cause property damage The Discharge Pipe Shall not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Shall not be plugged or blocked Shall be of material listed for hot water distribution Shall be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge pipe Shall terminate at an...

Страница 10: ...10 WIRING DIAGRAM FIGURE 5 ...

Страница 11: ...liar with the electric codes and practices or if you have any doubt even the slightest doubt in your ability to connect the wiring to this water heater obtain the service of a competent electrician Contact a local electrical contractor and or the local electric utility WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater is equipped for one type voltage only Check the rating plate near th...

Страница 12: ...r temperatures be used to avoid the risk of scalding It is further recommended in all cases that the water temperature thermostat be set for the lowest temperature which satisfies your hot water needs This will also provide the most energy efficient operation of the water heater KEEPING THE THERMOSTAT SETTING AT 120 F 49 C OR LOWER WILL REDUCE THE RISK OF SCALDS Figure 6 shows the approximate time...

Страница 13: ...n the water heater this harmless bacteria is nontoxic to humans D An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact the local water heater sup...

Страница 14: ...od sacrifices itself to protect the tank Instead of corroding the tank water ions attack and eat away the anode rod This does not affect the water s taste or color The rod must be maintained to keep the tank in operating condition NOTE Artificiallysoftenedwaterismorecorrosivebecausetheprocess substitutes sodium ions for magnesium and calcium ions The use of a water softener may decrease the life o...

Страница 15: ...n or replace it 1 Turn off and unplug the water heater from the electrical outlet and follow DRAINING INSTRUCTIONS 2 Remove the front panel see the REMOVING THE FRONT PANEL section in this manual Remove the insulation pad 3 Remove the two screws from the mounting bracket see Figure 10 being careful not to drop the screws into the unit as they will be difficult to retrieve Remove bracket and set sc...

Страница 16: ...or replacing the element in ELEMENT CLEANING REPLACEMENT High Limit Switch Removal and replacement 1 Turn off and unplug the heater from the electrical outlet 2 Remove the front panel see the REMOVING THE FRONT PANEL section in this manual Remove the insulation pad Remove personnel barrier 3 Remove the four wires connected to the switch taking care to note the original placement of each wire 4 Usi...

Страница 17: ...ater on the side of the tank may be condensation due to the panel or insulation not being in place E Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances water lines or ground seep...

Страница 18: ...blem Possible Cause s Corrective Action These guidelines should be utilized by a qualified service agent TROUBLESHOOTING GUIDELINES Improperly sealed hot or cold supply connection relief valve or drain valve Leakage from other appliances or water lines No power to heater High Temperature Limit Switch open Non functioning thermostat Non functioning thermostat Improper calibration Thermostat set too...

Страница 19: ... number of your Water Heater will be found on the rating plate located above or adjacent to outer door WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER SERIAL NUMBER VOLTAGE AND ELEMENT WATTAGE PART DESCRIPTION THIS IS A REPAIR PARTS LIST NOT A PACKING LIST figure 13 1 Element Gasket 2 Anode Rod 3 Element Assembly with Gasket Anode Fasteners 4 High Limit with Personnel...

Страница 20: ...20 ...

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