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OTHER IMPORTANT FACTORS RELATING TO COMBUSTION
The three T’s of combustion
Time:
Amount of time that the fuel and oxygen are together in the combustion chamber
Temperature
: How high the temperature is determines the rate of oxidation, or speed of the combustion
Turbulence:
How well the fuel and air are mixed
These three factors are all interrelated, and will move your results along the combustion curves .
COMBUSTION MEASUREMENT TERMS
Other parameters measured include net temperature, draft and efficiency.
Net Temperature
Net temperature is the difference between the combustion air entering the combustion chamber and the flue gas temperature past the heat exchange . This
is used to determine how efficient the system is extracting heat from the combustion process in addition to the performance of the combustion process . On
sealed systems that have ducted inlet air for combustion air, the net temperature must compare this air stream temperature with the flue gases . If the appli-
ance simply uses room air for the combustion air, our analyzers have an internal temperature sensor in the handset, so it will use this temperature when
calculating net temperature . The most accurate results for efficiency are obtained when measuring flue gases at the point where flue temperature (not flame
temperature) is the highest .
Draft
Draft is the difference between the ambient pressure level and the pressure level in the flue .
This is created either by the natural buoyancy of the hot gases created in combustion lifting, or by an inducer fan that assists the flow of flue gases up the
stack . Most combustion equipment will specify the amount of draft that is required for proper operation . Draft helps draw combustion air into the combustion
chamber, and also helps in mixing the fuel and oxygen . Without proper draft, the combustion process can spill poisonous by-products into the space where the
appliance is located . This can be a risk to those in the area, or create a danger to residents or employees working near the combustion equipment .
Efficiency
Efficiency is a measure of how well the fuel is burned to create heat, and how well the generated heat is captured for the intended use .
The information used to create this value are based on the fuels heating value, the heat lost up the flue and the gas components in the flue gas . The original
method to determine efficiency included many manual methods and lookup charts . As an example you would measure the CO2 level and the stack tempera-
ture and then reference a slide scale that would give you the relative efficiency number . UEi’s electronic combustion analyzers perform the measurements
on a continuous basis, and can calculate the efficiency as adjustments are being made . Combine this with a printout and you are able to provide a before
and after comparison of the combustion equipment in relatively little time as part of normal servicing .
Combustion efficiency is not the same as AFUE
(annual fuel usage efficiency). AFUE is not measurable with any portable flue gas analyzer.
Combustion Efficiency Calculations
This identifies three sources of loss associated with fuel burning:
• Losses due to flue gasses:
Dry Flue gas loss, Moisture and hydrogen,
Sensible heat of water vapor, Unburned gas
• Losses due to refuse:
Combustible in ash, riddling and dust
• Other losses:
Radiation, convection, conduction other unmeasured losses
Net efficiency calculations assume that the energy contained in the water vapor (formed as a product of combustion and from wet fuel) is recovered and the
wet loss term is zero . Gross efficiency calculations assume that the energy contained in the water vapor is not recovered . Since the fuel air mixture is never
consistent there is the possibility of unburned/partially unburned fuel passing through the flue . This is represented by the unburned carbon loss . Losses due to
combustible matter in ashes, riddling, dust and grit, radiation, convection and conduction are not included .
CO Air Free
Certain standards ( ANSI Z21 .1) for Carbon Monoxide are stated in terms of air-free . Air-free refers to the concentration of CO in combustion gases undiluted
with flue, or other gases containing little CO . This value is computed using an equation that takes into account the O2 concentration of the flue gas .
• If 5% O2 is measured (O2m) in the flue then the CO gas value will be recalculated as if 0% were measured . The equation for air-free is
as follows:: COaf = CO PPM x [(20 .9) / (20 .9 - O2m)]
• In our example if a reading of 325 PPM were measured then the air-free value would be calculated as follows:
COaf = 325 PPM x [(20 .9) / (20 .9 - 5)] COaf = 325 PPM x [(20 .9) / (15 .9)] COaf = 427
We may be given a limit on our gas range by the local authority, which stated that we must not emit more than 400-PPM Carbon Monoxide air-free . In the
example we would be breaking the limit and corrective action should be taken to reduce the level of CO . Air-free values prevent false readings being submit-
ted, e .g . allowing more air into the boiler will increase the oxygen level in the flue and dilute any toxic gas reading . Air-free referencing gives readings as if
they were undiluted .
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