U.S. Stove Ashley AP5770 Скачать руководство пользователя страница 2

This manual describes the installation and operation of the Ashley, AP5770, AP5770I wood heater. This heater meets 
the 2015 U.S. Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2015. 
Under speci

fi

 c test conditions this heater has been shown to deliver heat at rates ranging from 10,898 to 24,335 Btu/hr.

 

IMPORTANT:  Read this entire manual before installing and 
operating this product.  Failure to do so may result in property 
damage, bodily injury, or even death.  Proper installation of 
this stove is crucial for safe and efficient operation.

 

Install vent at clearances specified by the vent manufacturer. 

 

Do not connect the pellet vent to a vent serving any other 
appliance or stove.

 

Do not install a flue damper in the exhaust venting system 
of this unit.

 

Use of outside air is not required for this unit.   

 

Contact your local building officials to obtain a permit and 
information on any additional installation restrictions or inspec-
tion requirements in your area.

 

Do not throw this manual away.  This manual has important 
operating and maintenance instructions that you will need at 
a later time.  Always follow the instructions in this manual.

 

This appliance is designed for the use of pelletized fuel 
that meet or exceed the standard set by the Pellet Fuel 
Institute(PFI), The use of other fuels will void warranty.

 

Never use gasoline, gasoline-type lantern fuel, kerosene, 
charcoal lighter fluid, or similar liquids to start or ’freshen up’ 
a fire in this stove.  Keep all such liquids well away from the 
stove while it is in use.

 

A working smoke detector must be installed in the same room 
as this product.

 

Install a smoke detector on each floor of your home; incase of 
accidental fire from any cause it can provide time for escape.

 

The smoke detector must be installed at least 15 feet (4,57 
M) from the appliance in order to prevent undue triggering of 
the detector when reloading.

 

Do not unplug the stove if you suspect a malfunction.  Turn 
the ON/OFF SWITCH to ”OFF’ and contact your dealer.

 

Your stove requires periodic maintenance and cleaning (see 
”MAINTENANCE ”). Failure to maintain your stove may lead 
to improper and/or unsafe operation.

 

Disconnect the power cord before performing any mainte-
nance!  NOTE: Turning the ON/OFF Switch to ”OFF” does not 
disconnect all power to the electrical components of the stove.

 

Never try to repair or replace any part of the stove unless 
instructions for doing so are given in this manual.  All other 
work should be done by a trained technician.

 

Do not operate your stove with the viewing door open.  The 
auger will not feed pellets under these circumstances and 

a safety concern may arise from sparks or fumes entering 
the room.

 

Allow the stove to cool before performing any maintenance or 
cleaning.  Ashes must be disposed in a metal container with 
a tight fitting lid.  The closed container of ashes should be 
placed on a non-combustible surface or on the ground, well 
away from all combustible materials, pending final disposal.

 

The exhaust system should be checked monthly during the 
burning season for any build-up of soot or creosote. 

 

Do not touch the hot surfaces of the stove.  Educate all 
children on the dangers of a high-temperature stove. Young 
children should be supervised when they are in the same 
room as the stove.

 

The hopper and stove top will be hot during operation; there-
fore, you should always use some type of hand protection 
when refueling your stove.  

 

A power surge protector is required.  This unit must be plugged 
into a 110 - 120V, 60 Hz grounded electrical outlet. Do not 
use an adapter plug or sever the grounding plug. Do not route 
the electrical cord underneath, in front of, or over the heater.  
Do not route the cord in foot traffic areas or pinch the cord 
under furniture.

 

The heater will not operate during a power outage. If a power 
outage does occur, check the heater for smoke spillage and 
open a window if any smoke spills into the room.

 

The feed door must be closed and sealed during operation.

 

Never block free airflow through the open vents of the unit.

 

Keep foreign objects out of the hopper.

 

The moving parts of this stove are propelled by high torque 
electric motors.  Keep all body parts away from the auger 
while the stove is plugged into an electrical outlet.  These 
moving parts may begin to move at any time while the stove 
is plugged in.

 

Do not place clothing or other flammable items on or near 
this stove. 

 

When installed in a mobile home, the stove must be grounded 
directly to the steel chassis and bolted to the floor.  WARN-
ING—THIS UNIT MUST NOT BE INSTALLED IN THE BED-
ROOM (per HUD requirements).  CAUTION—THE STRUC-
TURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, 
AND CEILING/ROOF MUST BE MAINTAINED.  

 

This appliance is not intended for commercial use.

 

CAUTION: Burning fuel creates carbon monoxide and can be 

hazardous to your health if not properly vented.

* This appliance is a freestanding heater.  It is not intended to be attached to any type of ducting.  It is not a furnace.

Safety Precautions

Содержание Ashley AP5770

Страница 1: ...D RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT OBTAINING PERMITS RE STRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA SAVE THESE INSTRUCTIONS U S Stove Company 227 Industrial Park Road South Pittsburg TN 37380 FOR TECHNICAL ASSISTANCE Phone 800 750 2723 www usstove com Certified for installations in the USA and Canada This...

Страница 2: ... stove unless instructions for doing so are given in this manual All other work should be done by a trained technician Do not operate your stove with the viewing door open The auger will not feed pellets under these circumstances and a safety concern may arise from sparks or fumes entering the room Allow the stove to cool before performing any maintenance or cleaning Ashes must be disposed in a me...

Страница 3: ...__ Reason for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation Operation and Maintenance of my new USSC appliance Print Name Signature Date Please attach a copy of your purchase recei...

Страница 4: ... CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE ...

Страница 5: ...se sawdust have been or are wet will result in reduced performance Store your pellets in a dry place DO NOT store the fuel within the installation clearances of the unit or within the space required for refueling and ash removal Doing so could result in a house fire Do not over fire or use volatile fuels or combustibles doing so may cause a personal and property damage hazards SAFETY AND EPA COMPL...

Страница 6: ... your pellet stove preferably an NFI certified specialist DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM The use of other components other than stated herein could cause bodily harm heater damage and void your warranty IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the mal function of a stove due to improper venting or installation Call 80...

Страница 7: ... and 6 in 152 mm beyond the front and beyond each side of the fuel loading and ash removal openings Your heater will need a minimum 31 X 38 floor protector Floor protection must extend under and 2 in 50 8 mm to each side of the chimney tee for an interior vertical installation see FIGURE 4 This applies to both freestanding heaters and insert heaters Canadian Installations require a minimum of 475 ...

Страница 8: ... INSTALLATION The minimum installation dimensions of the insert opening are 22 558 8 mm wide x 24 609 6 mm high x 9 17 233 mm deep 43 93 31 92 5 72 9 17 14 59 28 17 23 60 11 00 FIGURE 5 INSERT DIMENSIONS ...

Страница 9: ...Metal Fab pipe if you use other pipe consult your local building codes and or building inspectors Do not use Type B Gas Vent pipe or galvanized pipe with this unit The pellet vent pipe is designed to disassemble for cleaning and should be checked several times during the burning season Pellet vent pipe is not furnished with the unit and must be purchased separately PELLET VENT INSTALLATION The ins...

Страница 10: ...en adjacent to public walkways E Minimum 2 foot 0 61m clearance above any grass plants or other combustible materials F Minimum 3 foot 0 91m clearance from an forced air intake of any appliance G Minimum 2 foot 0 61m clearance below eves or overhang H Minimum 1 foot 0 3m clearance horizontally from combustible wall I Must be a minimum of 3 foot 0 91m above the roof and 2 foot 0 61m above the highe...

Страница 11: ... above the snowdrift line This same installation can be used if your heater is below ground level by simply adding the clean out section and vertical pipe inside until ground level is reached With this installation you have to be aware of the snowdrift line dead grass and leaves We recommend a 3ft 0 91m minimum vertical rise on the inside or outside of the house The through the wall installation i...

Страница 12: ...ir available to your heater The outside air connecting pipe must be as short and free of bends as possible and it must fit over not inside the outside air connection to the heater SPECIAL MOBILE HOME REQUIREMENTS WARNING DO NOT INSTALL IN A SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED NOTE Installation should be in accordance with...

Страница 13: ...allation instructions provided with the circuit board CLEARANCES This Insert is approved for installation into code complying masonry fireplaces It is also approved for use in listed factory built fireplaces UL 127 and standard residential built ins including Mobile Home built in installations of the following description all brands at least 34 wide and 20 high COMBUSTIBLE WALL MANTLE 6 UP TO 12 1...

Страница 14: ...ed it is important that combustion air is easily available to the air inlet A closeable outside air register can be used in tightly insulated homes In insert installations flashing vents should not be restricted The flashing should not necessarily seal the fireplace face DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE INSERT INSTALLATIONS Insert installations must be vented wi...

Страница 15: ...arest a 120V receptacle Slide in insert 5 Measure and build chimney top Cut out hole for vent pipe and combustion air intake pipe if used Install and seal with a non hardening mastic to prevent water leakage Install the vent cap 6 6 MAX 15 12 HEARTH NOTE FOLLOW METAL CHIMNEY INSTALLATION INSTRUCTIONS TOP PLATE SEAL TO CHIMNEY TOP WITH NON HARDENING MASTIC EXTENSION TO CHIMNEY TOP OPTIONAL REQUIRED...

Страница 16: ...per may be removed or locked into the open position The chase dimensions shown are minimums and must be maintained IF THE FIREPLACE HAS BEEN MODIFIED TO ACCOMMODATE THE FIREPLACE INSERT A METAL TAG SHALL BE ATTACHED TO THE FIREPLACE DO NOT USE MAKESHIFT COMPROMISES DURING INSTALLATION 23 75 min 8 MIN MANTLE FACADE OPENING 214 15 min 20 12 min 46 MIN RAISED HEARTH SEE INSERT INSTALLATIONS FOR PANEL...

Страница 17: ...insert is removed The fireplace damper may be removed to install the chimney liner Circulating air chambers louvers or cooling air inlet or outlet ports i e in a steel fireplace liner or metal heat circulator shall not be blocked Means must be provided for removal of the insert to clean the chimney flue A permanent metal warning label must be attached to the back wall of the fireplace opening stat...

Страница 18: ...C F Button The C F button changes the two digit display from degrees Celsius to degrees Fahrenheit D MODE M T BUTTON The Mode of the stove can be switched between manual and controlled with a Thermostat Separate LEDs to the left of the two digit display indicate the mode of operation Manual or T Stat The stove has to be in normal operation to be switched from Manual to T Stat mode Manual mode oper...

Страница 19: ...supporting the fuel Use only the burn pot supplied with this heater Hopper lid must be closed in order for the unit to feed pellets During the start up period 1 Make sure burn pot is free of pellets 2 DO NOT open the viewing door 3 DO NOT open the damper the damper needs to be closed during start up 4 DO NOT add pellets to the burn pot by hand NOTE During the first few fires your stove will emit a...

Страница 20: ...the damper should be open more by having it set more towards the right Through trial and error you will find the best setting Consult your dealer if you need help NOTE On heat range 1 damper should be either completely closed or open no more than a of the way If damper is open to far it can cause the fire to go out OPENING DOOR If the door is opened while the stove is in operation it must be close...

Страница 21: ...rmodisc will automatically shut down the auger preventing the stove from overheating NOTE On some units once tripped like a circuit breaker the reset button will have to be pushed before restarting your stove On other units the thermodisc has no reset button and will reset itself once the stove has cooled The manufacturer recommends that you call your dealer if this occurs as this may indicate a m...

Страница 22: ... disconnect the vent from the stove INTERIOR CHAMBERS Burn Pot Periodically remove and clean the burn pot and the area inside the burn pot housing In particular it is advisable to clean out the holes in the burn pot to remove any build up that may prevent air from moving through the burn pot freely Heat Exchanger There is a clean out plate on both sides of the heat exchanger that need to be remove...

Страница 23: ...ar trauma Do not operate the stove with the glass removed cracked or broken FALL START UP Prior to starting the first fire of the heating season check the outside area around the exhaust and air intake systems for obstructions Clean and remove any fly ash from the exhaust venting system Clean any screens on the exhaust system and on the outside air intake pipe Turn all of the controls on and make ...

Страница 24: ...nvection blower is overheating and tripping the internal temperature shutoff Clean any dust off of the windings and fan blade If oiling the blower does not help the blower may be bad 2 The stove is being left on the highest setting for ex tended periods of time If operating the heater on the highest heat setting the room temperature could increase enough and lead to potential overheating situation...

Страница 25: ...h the gray wires to the air switch 6 Combustion blower failure With the stove on check to see if the combustion blower is running If it is not you will need to check for power going to the combustion blower It should be a full cur rent If there is power the blower is bad If there is not see 8 7 Control board not sending power to combustion blower If there is no current going to the combustion blow...

Страница 26: ...pin then remove the two bolts that hold the auger bracket to the auger tube The auger bracket will now be able to be removed form the auger tube Remove the two bolts on the side of the auger tube to remove the lower bearing of the auger Pull the auger out of the tube to free the jam 7 The auger motor has failed Remove the auger motor from the auger shaft and try to run the unit If the motor will t...

Страница 27: ...r motor for secure connec tions Use a continuity tester to test the hopper safety switch replace if necessary 6 The auger shaft is jammed Start by emptying the hopper Then remove the auger motor by removing the auger pin Remove the auger shaft inspection plate in the hopper so that you can see the auger shaft Gently lift the auger shaft straight up so that the end of the auger shaft comes up out o...

Страница 28: ...he board is bad SMOKE SMELL COMING BACK INTO THE HOME Possible Causes Possible Remedies Unplug stove first when possible 1 There is a leak in the vent pipe system Inspect all vent pipe connections Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher Also seal joints with UL 181 AP foil tape Also make sure the square to round adapter piece on the combu...

Страница 29: ... have caused a jam 4 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 5 Bad control board If the fuse is good the wires and connectors check out good and the high limit switch did not trip test for power going to the auger motor If there is not a full current going to the auger motor when the fuel feed light is on yo...

Страница 30: ...rnpot holes are blocked Remove the burnpot and thoroughly clean it 5 Air damper is broken Visually inspect the damper assembly Make sure the damper plate is attached to the damper rod When the damper rod is moved the plate should move with it 6 Blockage in air intake pipe Visually inspect the air intake pipe that leads into the burnpot for foreign material 7 Combustion blower is not spinning fast ...

Страница 31: ...31 WIRING DIAGRAM ...

Страница 32: ...32 PARTS DIAGRAM 1 2 3 4 8 9 15 17 19 34 20 21 22 23 27 28 29 30 35 36 37 38 40 41 24 25 5 6 7 43 18 26 33 14 1 16 18 39 42 12 13 31 32 ...

Страница 33: ...92193 Door Assembly 1 23 892198 Warm Air Outlet Grill 1 24 27310 Grill Frame 1 25 892203 Hinge Pin 2 26 80630 PCBA Controller 1 27 892200 Vented Side Panel Right 1 28 892201 Vented Side Panel Left 1 29 892202 Vented Back Panel 1 30 86624 Burnpot 1 31 891121 Hose Silicon 1 32 83537 Hose Clamp 1 33 88176 Insulating Blanket 1 34 88177 Gasket Ash Clean out 2 35 88175 Gasket T disc 2 36 80601 T Disc Ro...

Страница 34: ...ss 1 4 88087 1 8 x 1 Window Gasket w Adhesive 39 in 5 892194 Retainer Bottom Glass 1 6 892195 Retainer Top Glass 1 7 83202 Glass Retainer Screw 4 8 892196 Door Handle Arm 1 9 891085 Handle Bearing 1 10 891086 Handle Bearing 1 11 891087 Roll Pin 1 12 891135 Spring Handle 1 13 89284 Silicone Sealant A R PARTS DIAGRAM PARTS LIST ...

Страница 35: ...VE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMA TION AS SHOWN IN THIS LIST 227 Industrial Park Road South Pittsburg TN 37380 www usstove com Phone 1 800 750 2723 HOW TO ORDER REPAIR PARTS 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER ___________________________ 4 THE SERIAL NUMBER _________________...

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