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0813 IH-1675

PAGE 9 OF 11

macHine opeRaTion

FILM LOADING

caUTion! be sure emeRGencY STop is pushed 
in before threading the film and pulled out 
when the film is threaded.

1.  Place the film on the film mandrel.

2.  Set the Stretch Handle to the OFF position to release 

film tension. 

3.  Follow the Film Feed Diagram and thread the 6 foot 

film tail ALL THE WAY through the rollers.

4.  Set the Stretch Handle to the OFF position to release 

film tension.

5.  Rotate the Stretch Tension Adjustment 

Knob clockwise to increase film tension or 

counterclockwise to decrease film tension.

6.  Attach the film securely to the pallet. Tying the end 

of the film in a knot often helps secure the film to 

the pallet.

NORMAL SYSTEM START-UP

1.  Place the film on the film mandrel.

2.  Set the Stretch Handle to the OFF position to release 

film tension. 

3.  Thread the film as instructed and attach it to the 

product.

4.  Set the desired numbers for top and bottom wrap 

counts.

5.  Select wrapping mode A or B.

6.  Press the START button to initiate cycle.

STOP CONDITION

1.  In the event of an emergency, press the STOP 

button. This cancels the current wrapping cycle 

and immediately stops the system. The turntable will 

coast to a stop.

2.  Correct the problem

3.  Pull the STOP button out and perform normal system 

start-up procedure.

noTe: after pressing the STop button, wait for 
at least 60 seconds before pulling the button 
back out. This will allow the microcontroller 
card to completely turn off.

APPLYING REINFORCEMENT WRAPS

1.  Press the START button as normal to initiate cycle.

2.  As the carriage travels up, press and hold the 

BANDING button. The carriage will stop and 

reinforcing wraps will be applied.

3.  Letting go of the BANDING button will resume the 

cycle.

LESS

STRETCH

50

0

100

MORE

OFF

ON

Stretch Tension

Adjustment Knob

Film Feed

Diagram

Stretch Handle

(Off Position)

Stretch Tension

Indicator

Figure 10

Содержание H-1675

Страница 1: ... 20 Roll Width Capacity CAUTION Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drive and controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock The user is responsible for conforming to all applicable code requirements with respect to ground...

Страница 2: ...0813 IH 1675 PAGE 2 OF 11 SYSTem description Motor Box Film Carriage Stretch Handle Tower Control Box Tension Adjustment Knob Foot Safety Bar Seat Turntable ...

Страница 3: ...rea add the weight of the trucks to the weight bearing stress tolerance requirements MACHINE SET UP 1 Place skidded machine close to the designated wrap area Remove all shipping fasteners holding the machine to the pallet The machine may be crated with the tower tilted down with the motor cover front carriage roller removed for shipping purpose 2 Place forks of the forklift through the tubes provi...

Страница 4: ...ing the tower until fully upright See Figure 3 CAUTION Heavy Materials Two or more people are required for assembly 3 Align the 5 bolts in the threaded inserts and tighten completely Next the carriage will need to be mounted to the tower See Figure 4 CAUTION Always have one or more people supporting the tower while tightening bolts 4 To mount the carriage start by removing the bottom 4 bolts from ...

Страница 5: ...e Figure 6 6 Align the top two bolts with slotted bolt holes at the top of the carriage and hang in place See Figure 7 7 The next step is to remount the photo sensor from its protected shipping position See Figure 8 8 Tighten up all 6 bolts on the back of the carriage See Figure 9 Figure 6 Figure 7 Figure 8 Figure 9 ...

Страница 6: ...0813 IH 1675 PAGE 6 OF 11 CONTROL BOX TURNTABLE SPEED CARRIAGE SPEED START BANDING BOTTOM WRAPS TOP WRAPS TURNTABLE JOG WRAP MODES SYSTEM RESET CARRAIGE JOG INFO ...

Страница 7: ... you to manually operate the turntable When this button is pushed the light on the button s upper left is on Push START button to run the table Pushing the button again will stop the turntable and the light will turn off This button may be used in conjunction with the CARRIAGE JOG button The CARRIAGE JOG button allows you to manually operate the carriage When this button is pushed one of the light...

Страница 8: ...r reinforcing wraps in automatic or manual mode Push and hold this button the carriage will stop raising lowering When released the carriage will resume its movement The EMERGENCY STOP button stops the turntable in the event of emergency This will NOT stop the turntable instantly The turntable will coast to a stop depending on the load s weight after this button is pushed This switches the main po...

Страница 9: ...e film as instructed and attach it to the product 4 Set the desired numbers for top and bottom wrap counts 5 Select wrapping mode A or B 6 Press the START button to initiate cycle Stop condition 1 In the event of an emergency press the STOP button This cancels the current wrapping cycle and immediately stops the system The turntable will coast to a stop 2 Correct the problem 3 Pull the STOP button...

Страница 10: ...tons turn the main disconnect switch ON 4 Release the buttons after the screen shows EE 5 Push the START button The machine will run the test which takes approximately 2 minutes 6 The screen will display the alarm code Refer to the table below for code information A1 F1 E1 G1 B1 C1 D1 B2 A2 C2 DISPLAY POSSIBLE PROBLEM LOCATION S A1 Film carriage Safety Bar EMERGENCY STOP button Electrical enclosur...

Страница 11: ...om Film Carriage foot Film carriage malfunctioning FILM CARRIAGE SPEED dial not set high enough Adjust potentiometer towards 100 to set speed Resistance of potentiometer not equal to 5K_ across Tighten wiring replace dial if necessary The carriage limit switch lever arm is obstructed Remove obstruction and or clean limit switch head Microcontroller card inside electrical enclosure not turned on Ch...

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