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HYCON HRS Ring Saw 

HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647  5200 

6

 

Starting Instructions 

 

 

Mount a diamond disc. See settings and adjustment 
page 8. 

 

Connect hoses – clean couplings before connection. 
Connect water supply. 

 

Set the power source on ”ON”. 

 

Open for water supply. 

 

Find a good footing for the cutting. See safety 
instructions! 

 

Activate the safety trigger, press the trigger lever 
towards the handle and start the saw. 

 

Start by holding the disc towards the material. When 
gradually a groove is cut, press the disc towards the 
material and cut in lines of 5-7 cm until you have cut 
through the material. This is the quickest way of 
cutting instead of cutting through in one attempt. 

 

It is important to keep the water supply steady and 
sufficient as it cools the disc, removes the bore meal 
and guarantees you the best result with as little wear 
on the disc and rollers as possible. 

Stop 
 

 

Remove the disc from the material and let go of the 
trigger lever 

 

Set the power source on “OFF” 

 

Disconnect water supply 

 
 

Note: For easier cleaning let the disc spin in the air with 
full water running for 30 seconds. It will help removing 
slurry from disc and rollers. HYCON recommends  

cleaning each roller for slurry after usage for longer 
lifetime and better adjustment of disc. 

Use of HRS Ring Saw Discs 

 

 

 

Sharpening diamond discs 
 
Diamond blades can become dull if you use the wrong feeding 
pressure on the disc or you are cutting in reinforced concrete. 
If the diamond disc becomes dull it will only produce heat and 
can cause overheating to the material or the disc can be out of 
round. Sharpen the disc by butting in soft material i.e. 
sandstone or bricks. 
 
Vibrations on diamond discs 
 
The disc can become out of round if a too high pressure is 
used. A lower feed pressure can stop the vibration. Otherwise 
replace the disc. The disc shall be intended for the material to 
be cut. 
 

Note: USE only HYCON discs, rollers and drive wheel or 
no warranty will be granted in case of failure to ring saw. 
 

HYCON provides 2 different kinds of discs: 
 

 

Standard disc, diamonds are not in alignment. 

 

Premium disc, diamonds are in alignment. (placed 
diamonds) 

 

Both types of discs come in a soft (20), medium (45) 
and hard (70) version. 

 
See page 11 for more info regarding HRS ring saw discs. 

Service and Maintenance 

 
Note: the chart is based on daily use 

 

Service/Maintenance 

Daily 

Weekly 

Yearly 

Check couplings and 
clean carefully 

 

 

Check hydraulic 
hoses 

 

 

Clean rollers* 

 

 

Lubricate rollers when 
replaced 

 

 

Adjust drive wheel 

 

 

Adjust rollers and 
check for wear 

 

 

Check drive wheel 

 

 

Check blade guard 
condition 

 

 

Check the water disc 

 

 

 

*A good way to keep rollers free of dirt and slurry is to let 
the ring saw blade spin freely in the air with water running 
for 30 seconds AFTER cutting. This will help clean the 
rollers for a longer lifetime and easier adjustment of 
rollers. 
 

Oil Types 

 
The HYCON HRS Ring Saw uses standard hydraulic oil, i.e. all 
types of mineral oil and biodegradable oil, which comply with 
the following values: 
 

 
 
Note: If using biodegradable oil, we recommend the use of oil 
based on rape. Other types of oil can be aggressive towards 
parts of the pump 
 

Length of Hydraulic Hoses 

 

Hose extension 

Inside diameter of hydraulic hose (inch) 

Up to 30 m 

1/2 

30 – 45 m 

5/8 

45 – 100 m 

3/4 

 

Recommended viscosity 

20-40 cSt 

Permitted viscosity 

15-1000 cSt 

Viscosity index 

Min. 100 

Temperature area 

-20° to +70° C 

Содержание HYCON HRS 5806

Страница 1: ...HYCON HRS RING SAW Operating Manual www tyrolit com au info au tyrolit com 1300 TYROLIT 897 654 A Company within the SWAROVSKI Group ...

Страница 2: ...T THE RINGBLADE SPIN FREE IN THE AIR FOR MINIMUM 30 SECONDS AFTER EACH USE THIS WILL FLUSH CLEAN WATER AROUND THE ROLLERS CLEAN THE ROLLERS AND THE HOUSING VERY CAREFULLY WITH THE WATER HOSE EVERY DAY AFTER USE AND SPRAY ALL PARTS WITH WD40 THE GUIDE ROLLER ADJUSTMENT SHOULD EVERY DAY AFTER USE BE TURNED ANTI CLOCKWISE TO PROTECT THE ADJUSTMENT FUNCTION Important Clean after use ...

Страница 3: ...upparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk TYROLIT Australia 9 Tarlington Place Smithfiels NSW 2164 P 1300 TYROLIT 897 654 F 1300 235 689 E info au tyrolit com ...

Страница 4: ...A S Table of Content Prior to Operation 1 Specifications 2 Safety Precautions 2 3 HRS Hydraulic Ring Saw Overall Dimensions 4 Operation 5 General Working Instructions 5 Cold Weather Operation 5 Equipment Protection and Care 5 Starting Instructions 6 Use of HRS Ring Saw Discs 6 Service and Maintenance 6 Oil Types 6 Length of Hoses 6 Use of Hydraulic Power Sources 6 Useful Information regarding use ...

Страница 5: ...omatic integrated security that makes the saw stop if the diamond disc jams However in case of jamming always loosen the disc from the material before you start cutting again Start the HRS ring saw just before you start cutting and stop it again once the cutting is done Do not let the HRS ring saw run freely in the air without water supply In case of horizontal cutting or cutting above the head al...

Страница 6: ...kept in a safe and dry place Always make sure that the HRS ring saw labels and warning signs are legible Always use hoses couplings and spares as such recommend by HYCON A S Repairs may only be carried out by experienced personnel Make sure that all couplings are cleaned before connection Do not throw or drop the ring saw It is a highly specialized tool and it needs to be handled with care or fail...

Страница 7: ...HYCON HRS Ring Saw HYCON A S Juelstrupparken 11 DK 9530 Støvring Tel 45 9647 5200 4 HRS Hydraulic Ring Saw Overall Dimensions ...

Страница 8: ...oving parts on the ring saw or power Always keep a safe distance to the moving parts The guard protection of the spinning disc must ALWAYS be in good condition and ALWAYS mounted correctly Always have enough illumination for a secure working environment Always ensure you are in balance and having a good foothold when operating the ring saw ALWAYS check for hidden gas pipes or electrical cables in ...

Страница 9: ...d Sharpen the disc by butting in soft material i e sandstone or bricks Vibrations on diamond discs The disc can become out of round if a too high pressure is used A lower feed pressure can stop the vibration Otherwise replace the disc The disc shall be intended for the material to be cut Note USE only HYCON discs rollers and drive wheel or no warranty will be granted in case of failure to ring saw...

Страница 10: ...w divider to protect the HRS ring saw against overload or you can choose one of our HYCON powerpacks Your dealer can guide you in choosing the right powerpack In case of doubt please contact your dealer or HYCON A S Useful Information regarding the Use of HRS Ring Saw The HRS ring saw is a compact tool with great performance There are no other ring saws on the market with higher performance in rel...

Страница 11: ...en retighten them slightly Turn the adjustment screw approx 8 9 turns counter clockwise This will lift the support roller approx 2 mm from the disc Tightening Adjust the support roller down against the disc by loosening the hexagon nuts just slightly and then turning the adjustment screw clockwise Do under no circumstances press the support roller too hard against the disc You must be able to turn...

Страница 12: ...e 3 screws Remove the front cover Remove the entire water blade Replacement of Drive Wheel Use a hex head wrench size 4 mm to loosen the 2 hexagon screws You can use a two pin wrench to prevent the drive wheel from turning round If the drive wheel is worn out replace immediately Use only original spare parts Contact your local dealer for further support and information ...

Страница 13: ...he screws The support rollers and the guide rollers can now be removed Do not retip the diamond disc Use only original discs Contact your local dealer for further information When mounting the disc make sure that the three raised edges on the guide roller and the three grooves on the disc interlock Lock the screws with Loctite 275 when mounting them again The roller edge interlocking with the disc...

Страница 14: ...ve roller bearings Inadequate oil flow check the hydraulic oil flow Disc jumps out of its position Roller setting too loose Worn guide rollers Disc not fitted correctly on guide rollers Disc damaged Disc warps Rollers tensioned too much Disc overheating Segments break Bent twisted or badly maintained disc Disc cuts too slowly Wrong disc for the material Check that the right amount of water reaches...

Страница 15: ...rom the date of delivery The warranty applies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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