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CHECKS AND SERVICE

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PRE-START CHECKS

To avoid problems it is recommended that a range of checks be carried out daily before starting

the tractor.

For full details of the items and frequency please refer to the tables on page 58, 59 and 60.

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ENGINE COOLANT

Remove the radiator cap and ensure that the

coolant is up to the filler neck and that it is

clean with the correct anti-freeze or anti

corrosion inhibitor in it.

If the coolant is in rusty color, drain the

system completely and refill it with the

correct mixture of water and anti-freeze or

corrosion inhibitor.

►

ENGINE OIL

Pull out the stick, wipe it and dip it in the oil sump. Ensure that the oil level is between the upper and
lower marks near the upper mark.

If it’s too low add oil, but never after the 100hrs service interval.

Do not overfill the crankcase with oil.

Important

Engine Oil Gauge

Engine Oil Filter

Engine Oil Filler

Содержание T254NC

Страница 1: ...TYM OPERATOR S MANUAL FOR TRACTORS T254NC DaeYong B D 7 Eonju ro 133 gil Gangnam gu Seoul Korea TEL 82 2 3014 2800 FAX 82 2 3014 2852 www tym co kr...

Страница 2: ...s of merchantability or fitness for a particular purpose except where such disclaimer is prohibited by law If such disclaimer is prohibited by law then implied warranties shall be limited in duration...

Страница 3: ...ponsible for the transportation of the engine to and from the repair location as designated by YANMAR To Locate an Authorized YANMAR Industrial Engine Dealer or Distributor You can locate your nearest...

Страница 4: ...ial or consequential damages Such consequential damages may include but not be limited to loss of revenue loan payments cost of rental of substitute equipment insurance coverage storage lodging transp...

Страница 5: ...at no charge to you including diagnosis parts and labor Manufacturer s Warranty Period The model year 1998 or later certified and labeled non road compression ignition engines are warranted for the pe...

Страница 6: ...replacement part which is functionally identical to the original equipment part in all respects may be used in the maintenance or repair of your engine and shall not reduce YANMAR s warranty obligatio...

Страница 7: ...receipts covering maintenance on your non road compression ignition engine but YANMAR cannot deny Warranty solely for the lack of receipts or for your failure to ensure the performance of all schedul...

Страница 8: ...WARNING CALIFORNIA Proposition 65 Warning The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm WARNING SIG...

Страница 9: ...Section C 11 Specifications 12 Fuel Saving Tips 13 Fault tracing 13 Wiring Diagram 14 Tractor History Card 15 Service Record 16 Daily Operating Log 17 Part Replacement Record Sr No Description Page N...

Страница 10: ...is product and the full details of the warranty are provided on a separate warranty schedule SERVICE Service is available from any TYM dealer in the country PARTS To obtain spare parts please contact...

Страница 11: ...ne services as specified in this manual are carried out at the recommended intervals Read this manual carefully and keep it in a convenient place for future reference If at any time you require advice...

Страница 12: ...latest methods of servicing tractors They stock genuine spare parts and are backed by the Company s full support Through this manual the use of the terms LEFT RIGHT FRONT and REAR must be understood...

Страница 13: ...y The transmission Gear box has six forward speed two reverse speeds with a high low select lever Presently TYM tractors are fitted with sliding gear and constant mesh type gears Brakes TYM tractors a...

Страница 14: ...in the problem and request assistance When additional assistance is needed your dealer distributor has direct access to our office If you cannot obtain satisfaction by doing this contact the TYM offic...

Страница 15: ...ection of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility is...

Страница 16: ...ROPS Never attach chains or ropes to the ROPS for pulling purposes this will cause the tractor to tip backwards Always pull from the Tractor drawbar Be careful when driving through door openings or un...

Страница 17: ...ger Danger 16 FOR SLIDING SEAT Sliding Seat type Slide the seat to the position you want Release the lever Make sure the seat is locked in position NOTE Do not use solvents to clean the seat Use warm...

Страница 18: ...th Keep all safety signs in good condition Replace missing or damaged safety signs Keep your tractor in proper condition and do not allow any unauthorized modifications to be carried out on the tracto...

Страница 19: ...e worn during operation when the machine is equipped with a certified ROPS Failure to do so will reduce or eliminate protection for the operator in the event of a rollover PRECAUTION TO AVOID TIPPING...

Страница 20: ...public roads unless prohibited by state or local regulations Use the slow moving vehicle SMV signs when driving on public roads during both day night time unless prohibited by law PRACTICE SAFE MAINTE...

Страница 21: ...rong enough to burn skin cause holes in clothing and blindness if made contact with eyes For adequate safety always 1 Fill batteries in a well ventilated area 2 Wear eye protection and acid proof hand...

Страница 22: ...rs which allows the starting system to become operational only when the clutch pedal is fully pressed 2 Do not bypass this safety starter switch or work on it Only authorized dealers are allowed to wo...

Страница 23: ...operator wears clothing which will not get entangled in the moving parts of the tractor or machine as well as protect him or her from the elements When spraying or using chemicals please make sure to...

Страница 24: ...nfined area ensure that the area is well ventilated as exhaust gases are very harmful and can cause death 6 Do not work under raised implements 7 When changing wheels or tires ensure that a suitable w...

Страница 25: ...are not injured In particular the operator should take care during dusty operations which will reduce visibility substantially 9 Never start the tractor unless the transmission is out of gear the oper...

Страница 26: ...riders 7 Replace all missing illegible or damaged safety signs 8 Keep safety signs clean of dirt and grease Servicing the tractor 1 Keep the tractor in good operating condition for your safety An imp...

Страница 27: ...getting off the tractor 7 Do not operate the tractor in an enclosed building without adequate ventilation Exhaust fumes can cause death 8 Do not park the tractor on a steep slope 9 If power steering o...

Страница 28: ...king brake and block the rear wheels from the front and rear side 4 To avoid injury always move down the flip part of the PTO Do not clean adjust or service PTO driven equipment when the tractor engin...

Страница 29: ...DO Attend to minor adjustments and repairs as soon as they are required DO Allow the engine to cool before removing the radiator filler cap and adding water remove the radiator cap slowly DO Shift in...

Страница 30: ...ngine running DON T Mount or dismount from the right side of the tractor DON T Tamper the hydraulic control levers upper limit stops DON T Use the draft control lever for the lifting of implements DON...

Страница 31: ...ould be kept with the machine at all times as reference data This symbol means ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Follow...

Страница 32: ...DECALS ON THE CHASSIS 31...

Страница 33: ...32 DECALS AROUND THE SEAT...

Страница 34: ...imum Setting Engine Coolant temperature Warning Hare Fast or Maximum Setting Fuel Level Hazard warning Transmission oil pressure Engine Stop control Neutral Turn signal Lights Fan Transmission oil tem...

Страница 35: ...unction of all the features of your new tractor Do not start the engine or attempt to drive or operate the tractor until you are fully accustomed to all the controls It is too late to learn once the t...

Страница 36: ...on HEAD LAMP TURN SIGNAL SWITCH AND HORN HEAD LAMP SWITCH High and low beams are operated on the main switch Position Low beam Position High beam TURN SIGNAL SWITCH Pull the turn signal lever down to...

Страница 37: ...gnition switch is ON HOUR METER The hour meter consists of digits with the last digit indicating 1 10th of an hour HAZARD WARNING SIGNAL SWITCH Push the hazard warning signal once to operate the hazar...

Страница 38: ...y OIL PRESSURE LAMP Will go off as soon as the engine starts if the oil pressure is correct If it comes on while the engine is running stop the engine and get expert advice PTO MONITOR LAMP Shows the...

Страница 39: ...osition PTO ON OFF SWITCH PTO ON OFF switch is situated on the right hand side on the instrument panel and can be identified easily with its built in yellow colored indicator When the switch is pushed...

Страница 40: ...h pedal is pressed on models with mechanical transmissions drive is disengaged and the gear range and forward or reverse travel can be selected When moving off smoothly release the pedal to set the tr...

Страница 41: ...h is provided to connect the right and left brake pedals for high Speed of road use In the interest of safety always use it on the road or at high speed as using one side Only can cause rollovers When...

Страница 42: ...hanging direction forward and reverse 2 While operating machine always depress clutch pedal and stop before changing travel gears 3 Never rest a foot on the clutch pedal while the machine is in motion...

Страница 43: ...hanging speed ranges Choose L M speed range on range shift lever to match work application Avoid damage Select the proper speed range and gear for the mob The machine maybe operated in any gear with e...

Страница 44: ...on C and Pull the Male Fitting A from the Buckle B Adjusting the Seat Belt Make Sure the belt is across your hip and not over your stomach To adjust the male fitting A 1 Pull the toggle D down the str...

Страница 45: ...peed to a desired speed Both the rear and mid PTO are provided for variable utility They can be engaged simultaneously or independently at same time The engine will not start if the PTO switch is in O...

Страница 46: ...ever to the correct position 5 Turn on the PTO switch 6 Increase the engine speed to a desired speed Caution Do not operate any implement at a high speed than is specified When making adjustments to t...

Страница 47: ...ed with a position control lever mounted beside the driver HITCH CONTROL LEVER The hitch control lever is used to raise or lower the implement mounted to the three point hitch To raise the hitch move...

Страница 48: ...eling on the road 2 Replacing tires or blades on an implement 3 Making adjustments to an implement The sudden dropping of an implement due to hydraulic problems can cause serious injury or death Cauti...

Страница 49: ...lift rod as necessary to set the implement in its working position parallel to the ground ADJUSTMENT OF THE CHECK CHAIN To adjust the check chain turn the turnbuckle to lengthen or shorten the chain...

Страница 50: ...he yoke rod on the lower links to suit the implement in use Attach the left lower link then attach the right lower link using the adjusting handle on the leveling box if required Attach the top link A...

Страница 51: ...l the warning lights are off with the engine running Never turn the key to the start position while the engine is running as this can cause serious damage to the starter and engine flywheel Only engag...

Страница 52: ...F 4 F 30 40 min Below 4 F Over 40 min Ensure the handbrake foot brake is on during the warming period Failure to warm up correctly can result in engine problems When the engine is warmed up push down...

Страница 53: ...th the pedals connected together push down on the brake Pedals and push down the clutch Set all gear levers to low and the throttle to medium engine speed Release the clutch and as it engages release...

Страница 54: ...r warning light comes on check all connections and ensure that the fan belt is not broken If all connections and the fan belt are intact consult your dealer to determine the cause of the problem When...

Страница 55: ...aintenance This section gives the full details of the service procedures necessary to maintain your tractor at peak efficiency while the lubrication and maintenance chart provides a ready reference to...

Страница 56: ...is clean with the correct anti freeze or anti corrosion inhibitor in it If the coolant is in rusty color drain the system completely and refill it with the correct mixture of water and anti freeze or...

Страница 57: ...d Ensure that the tire pressures are correct and in accordance with the table on page 77 To make a visual judgment see the drawing on the right It is strongly recommended that tire pressures are check...

Страница 58: ...indicators INSTALLING LOADER 1 Connect the P port of the loader control valve to the line on the tractor marked P from the PTO valve 2 Connect the T port on the loader control valve to the line on the...

Страница 59: ...0 3 5 0 4 0 0 4 5 0 5 0 0 5 5 0 6 0 0 Engine Engine oil Every 100 hours or 12 months after first 50 hours To correct level on the dipstick Air cleaner Clean every 100 hours Replace every 1 year Replac...

Страница 60: ...heck daily Operation of each lever Check daily Free play of steering wheel Check daily About 50 mm 1 97 in on circumstance Toe in Check after every 300 hours 0 08 0 24 Grease in front wheel hub Grease...

Страница 61: ...5 0 4 0 0 4 5 0 5 0 0 5 5 0 6 0 0 Chassis Operation of the instrument Check daily Adjustment of the throttle pedal Free play of Clutch pedal 0 78 1 18in 4WD front axle housing oil Check after every 10...

Страница 62: ...or 10W 30 TYM HEAVY DUTY SAE 15W 40 2 7 0 71 US gal MAX 3 TRANSMISSION CASE See next page 17 4 5 US gal 4 FRONT AXLE API GL 4 Grades Gear oil 80 or 90 TYM EP GEAR OIL SAE 80W 90 3 5 0 92US gal 5 FINAL...

Страница 63: ...l the lower center lever of the front grille counter clockwise pull the lower edges of hood panel upward and pull the whole panel forward until the guide hook lock is hooked to the groove Opening the...

Страница 64: ...n diesel fuel If necessary replace it 4 Fit a cleaned or new fuel filter element 5 Open the fuel cock 6 Bleed the fuel system Never use petrol thinners or any other similar flammable material to clean...

Страница 65: ...the dipstick with new oil Qty 17 4 5 US gal CHANGING THE OILS IN THE TRACTOR Always use quality oils for engine or transmission oil Refer to the table on page 58 and 59 for the change frequency CHANG...

Страница 66: ...run into the final drives Opening the Vent plugs helps to speed this up Important CHANGING OIL IN THE FRONT AXLE 1 Drain the oil from the center diff plug and the drain plug in each drive 2 Replace an...

Страница 67: ...Do not remove the radiator cap on a hot engine Allow the engine to cool down and then turn the cap slowly to ensure that there is no excessive pressure in the radiator Caution Serious burns can result...

Страница 68: ...anti freeze solution flush the radiator Mix the anti freeze solution in accordance with the instructions applicable to the brand of anti freeze and the local climate Replace the solution in the radia...

Страница 69: ...n the pedals are connected and can cause serious accidents especially at high speeds Double check to ensure that free play is the same on both pedals Caution ADJUSTING THE THROTTLE LEVER If this level...

Страница 70: ...n a cool dry room If it is on the tractor while stored disconnect the negative terminal Batteries will self discharge if left for a period of time without use To keep them in good condition charge the...

Страница 71: ...the rubber is not perished Replace it if necessary To remove dust from the dust valve squeeze it between thumb and fingers Wipe around the dust valve to remove dust to collect on the outside Cleaning...

Страница 72: ...ER USE WIRE in place of a correct grade fuse SERVICE PRIOR TO DAILY AND SHORT TERM STORAGE Wash the tractor and keep it clean Fill the tank to avoid condensation and rust Lower any attached implement...

Страница 73: ...eled off recover the area with a good quality insulation tape Where wiring comes out of its fitting replace it correctly with the standard fitting Incorrect wiring or fuses can cause fires to both the...

Страница 74: ...amage to wiring can cause short circuits and fires Remove the ignition key and store in a safe place Re use after long term storage Carry out a full check of all oils and coolant Refit the battery and...

Страница 75: ...s its policy continuously and reserves the right to change prices specifications or equipment at any time without notice All date given in this book is subject to production variations Dimensions and...

Страница 76: ...ith Safety starter switch Alternator 12V 40A Instrumentation Hour meter Tachometer Fuel Gauge Warming Lights Lighting Head lights Turn Signal Indicator Lamp Brake Lamp Tail Lamp Type Dry single plate...

Страница 77: ...rced circulation Cooling system Water cooled Forced circulation Coolant capacity 3 8 1 US gal Air cleaner Dry Dual Element Muffler Horizontal Fuel Diesel fuel Use ultra low Fuel Tank capacity 22 5 81...

Страница 78: ...re Overall length mm 2350 Overall width mm 1290 Overall Height mm 2278 Wheel base mm Distance between shafts 1460 Min Ground Clearance mm 207 R1 Front 6 12 6PR Rear 9 5 16 6PR R3 Front 20X8 10 Rear 29...

Страница 79: ...ch Drawing method Trailer hitch 3 Point hitch category Category 1 N Hydraulic control Position 78 SPEED CHART KM H Engine Rated RPM R1 R3 R4 L 1 0 98 0 85 0 81 L 2 1 74 1 51 1 44 L 3 3 04 2 65 2 53 H...

Страница 80: ...is heated and the water temperature gauge indicates the needle to be in the green zone 2 If excessive black smoke is visible the paper element of the air cleaner fuel injection pump or nozzles should...

Страница 81: ...ap only if required 4 Do not remove the thermostat but replace it with a new one if required 5 Do not change the radiator water often Note 1 Always stop any fuel or oil leakages 2 Carry out the regula...

Страница 82: ...aler for repair Engine revolutions are irregular Air in the fuel system Faulty injector Fuel pipe leak Bleed the system Contact dealer for repair The engine stops at low revolution Poor fuel injection...

Страница 83: ...r for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and check fuel quality Clean the element Oil warning light comes on with the engine running Low...

Страница 84: ...and lubricate with grease Hydraulic system Hydraulics are not lifting Engine revs too low Lack of transmission Oil Air leaking in from a pipe Clogged suction filter Faulty pump Faulty hydraulic valve...

Страница 85: ...aler for repair Contact dealer for repair Replace or adjust Before performing anything other procedures check the electrolyte level of the battery first and the connections Top off if required and cle...

Страница 86: ...HARNESS DIAGRAM 85...

Страница 87: ...electric instrument Main Fuse 1 HAZARD 5A 2 COUPLER 15A 3 EG STOP PTO 7 5A 4 GLOW TIMER 5A 5 LIGHT HORN 15A 6 PANEL 5A 7 TURN SIGNAL 5A 8 WORKING LIGHT 7 5A 9 STOP LAMP CRUISE 7 5A 10 11 12 13 86 Head...

Страница 88: ...DATE JOB CARD NO NATURE OF DEFECT PARTS REPLACEMENT W CLAIM NO AND DATE REMARKS TRACTOR HISTORY CARD 87...

Страница 89: ...DATE TRACTOR HOURS NATURE TYPE OF REPAIR SERVICE CARRIED OUT SERVICE RECORD 88...

Страница 90: ...DATE JOB DONE MACHINE HOURS FUEL CONSUMPTION ENGINE OIL TOPPED UP REMARKS START END DAILY OPERATION LOG 89...

Страница 91: ...PART REPLACEMENT RECORD DATE PART DESCRIPTION Q TY COST DATE PART DESCRIPTION Q TY COST 90...

Страница 92: ...T254NC Operator s Manual for TYM Tractors Code No 1113 912 002 0 Printed in June 2014 1st Edition...

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