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408-4109

4

 of 5

Rev C

When seating unshrouded pin connectors, it is 

necessary to maintain pressure against the contact 

housing until the pins enter the clearance slot. See 

Figure 5.

Figure 5

4. Inspect connector using the inspection criteria in 

Application Specification 114-25026.

5. Remove connector from tool.

Contacts are properly seated when the locking 

lances are seated against the housing window. See 

Figure 6.

Figure 6

6. Manually bend carrier strip up and down until it 

breaks off.

Damaged product should not be used. If a 

damaged product is evident, it should be removed 

and replaced with a new one.

5. TOOL INSPECTION

The procedures that follow have been established to 

ensure the quality and reliability of seating tools. A 

brief inspection should be made daily, and a more 

detailed inspection should be scheduled regularly by 

your Quality Control personnel.

5.1. User Maintenance

Each user should be made aware of, and responsible 

for, the following:

1. Remove dust, moisture, and contaminants using 

a clean brush or a soft, lint-free cloth. Do not use 

objects that could damage the seating tool.

2. Make sure all components are in place and 

properly secured. If not, return the seating tool to 

your supervisor.

3. Squeeze and release the cam handle to be sure 

the mechanism inside the body moves freely and 

does not bind.

5.2. Quality Control Maintenance

Regular inspections should be performed by your 

Quality Control personnel, and a record of quality 

control inspections should remain with the personnel 

responsible for the tool.

We recommend one inspection a month; however, 

operator training and skill, amount of use, ambient 

working conditions, and your company's standards are 

all factors to consider when establishing inspection 

frequency.

These inspections should be performed in the 

following sequence:

1. Remove any accumulated film with a suitable 

cleaning agent that will not affect paint or 

polycarbonate plastic.

2. Make sure all components are in place and are 

tightly secured.

3. Make a few test seatings and inspect the results 

using the inspection criteria in Application 

Specification 114-25026.

6. REPAIR

A complete inventory of customer-replaceable parts 

for the seating head tool should be stocked and 

controlled to prevent lost time when replacement of 

parts is necessary. See Figure 7. Order replacement 

parts through your Tyco Electronics Representative, or 

call 1-800-526-5142, or send a facsimile of your 

purchase order to 1-717-986-7605, or write to:

NOTE

i

Drive Bar (Ref)

Pins Positioned in 

Clearabnce Slot

Maintain Pressure 

Against Housing Until 

Pins Enter Clearance 

Slot

Guide

Seating tool (Ref)

NOTE

i

Locking Lances Seated Against 

Housing Window

Carrier

Strip

Carrier Strip 

Removed

From Connector

CAUTION

!

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