MAINTENANCE
30
Item
In free service
After free service
Service
1st
2nd
3rd
4th
5th
Remarks
Every
Every
km
500-750 2500-3000 5000-6000 8500-9000 11500-12000
3000 km 6000 km
Period from the date of sale
1 month 3 months 6 months 9 months
12 months
All bulbs, horn and switches
I
I
I
I
I
I
–
Inspect for proper functioning
Head lamp beam
I & A
I & A
I & A
I & A
I & A
I & A
–
Battery electrolyte level
I & T
I & T
I & T
I & T
I & T
I & T
–
Specific gravity and voltage²
I
I
I
I
I
I
–
Brake effectiveness / play³
I & A
I & A
I & A
I & A
I & A
I & A
–
Brake cams
–
–
C & L
–
C & L
–
C & L
Lubricate using grease
Brake pad wear*
I
I
I
I
I
I
–
Replace if necessary
Brake fluid*
I & T
I & T
I & T
I & T
I & T
I & T
–
Replace every 21000 km
Brake hose*
I
I
I
I
I
I
–
Replace every three years
Master cylinder cups*
–
–
–
–
–
–
–
Replace every 21000 km
Wheel freeness
I
I
I
I
I
I
–
Tyre pressure at cold condition
I & S
I & S
I & S
I & S
I & S
I & S
–
Engine idling RPM
I & S
I & S
I & S
I & S
I & S
I & S
–
Idling CO%⁴
I & S
–
–
–
–
–
–
Centre / side stand pivot
L
L
L
L
L
L
–
Lubricate using TRU4 oil
Kick starter pedal pivot
L
L
L
L
L
L
–
Lubricate using TRU4 oil
Swing arm bearings
–
–
–
–
–
–
–
Lubricate using grease
every two years
R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; L - Lubricate; TI - Tighten; S - Set
1
2
Inspect for proper operation and adjust play. Lubricate ends using grease.
Recharge if necessary
3
Lubricate brake pedal shaft every service using TRU4 oil
4
Idling CO% should be set with the help of exhaust gas analyser and tachometer only
MAINTENANCE