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VEHICLE IDENTIFICATION NUMBER

The frame and engine serial numbers are the only means of identifying your vehicle from 
others of the same model and type. They are also required to assist your Distributor or 
Dealers for ordering parts or referring to special information .

Chassis number can be located on the right side 
of ‘B’ pillar partition on the driver side as shown 
in the above figure.

Engine number can be located on crank case 
RH  near  the  rear  mounting  as  shown  in  the 
above figure.

Know your 

vehicle

Chassis number

Engine number

Control key number

MD6N1LCFXL4P00005

0L4LJ4
900522

007

Содержание KING KARGO

Страница 1: ...Owner s manual TVS King Kargo Petrol English Rev 0 August 2021 Liquid cooled 4 Stroke Petrol...

Страница 2: ...CUSTOMER DATA NAME Address PIN Code Mobile No Tel No Alt Mobile No Booklet No Date of sale Vehicle Chassis No Engine No...

Страница 3: ...ouble free operation and optimum performance of your vehicle Our dealerships are well equipped with the required diagnostic equipments and a dedicated company trained service team for professional car...

Страница 4: ...s on its vehicles at any time without notice and therefore in such events it is possible that the relevant part of the owner s manual does not apply to your vehicle Prior permission of TVS Motor Compa...

Страница 5: ...echnical assistance you may contact us at TVS Motor Company Limited P B No 4 Harita Hosur 635 109 Tamil Nadu India Tel 91 4344 276780 Website www tvsmotor com ib home ACCESSORIES DETAILS SI No DESCRIP...

Страница 6: ...on potential hazards that could hurt you others and goods We are providing the following safety labels and safety messages in the manual Disregarding this message might result in injury to the driver...

Страница 7: ...7 Know Your Vehicle 07 Features in Your Vehicle 15 Safe Riding Tips 34 Operating Your Vehicle 35 Periodic Maintenance Schedule 38 Recommended Lubricants 42 Self Maintenance Procedures 43 Service Recor...

Страница 8: ...are planned to keep your vehicle performing good Carry out the proper services at specified intervals Always use choke for cold starting when the vehicle is running in petrol Use clutch only while shi...

Страница 9: ...tributor or Dealers for ordering parts or referring to special information Chassis number can be located on the right side of B pillar partition on the driver side as shown in the above figure Engine...

Страница 10: ...16 Rope hook 17 Load body complete assembly Accessories shown may not be a part of standard equipment Please select respective model Know your vehicle 008 1 2 3 4 5 6 7 8 1 Soft top assembly 2 Load tr...

Страница 11: ...ed foot step 16 Load body complete Accessories shown may not be a part of standard equipment Please select respective model Know your vehicle 009 1 2 3 4 5 6 7 8 1 Soft top assembly 2 Load tray Integr...

Страница 12: ...13 Mud guard 14 Air cleaner assembly Accessories shown may not be a part of standard equipment Please select respective model Know your vehicle 010 1 2 3 4 5 6 7 1 Soft top assembly 2 Spare wheel wit...

Страница 13: ...r FRONT VIEW FRONT VIEW REAR VIEW REAR VIEW 10 Flushed type Rear Combination Lamp RH 11 Coolant reservoir 12 Mud flap 13 Muffler assembly 14 Rear number plate bracket 15 Chassis mounted adjustable bum...

Страница 14: ...Cluster assembly tell tale lamp 7 Fuel level gauge 8 Speaker grill RH 9 Glove box RH 10 Throttle grip 11 Control switch assembly RH 12 Ignition switch 13 Speedometer 14 Petrol choke knob 15 Control s...

Страница 15: ...WITCHES LH 8 Turn signal lamp switch 9 Head lamp ON PARK OFF switch 10 Head lamp High Low beam switch CONTROL SWITCHES RH 11 Wiper switch 12 Horn switch 13 Single Start Stop Switch CONTROL SWITCHES LH...

Страница 16: ...stopper 6 Rope hook 7 Side door hinges ENGINE COMPARTMENT TOP VIEW 8 TCI Unit 9 Cap radiator 10 Suppressor cap 11 ISG Control unit 12 Temperature sensor engine 13 Carburettor assembly 14 Gauge oil lev...

Страница 17: ...essories provided with the vehicle 1 Tool Kit 2 Owner s Manual 3 Chassis Mounted Bumper 4 Idol Stand Kit 5 Driver Cabin Lamp 6 Magazine Holder 7 Water Bottle Holder 8 Head Tube Cover 9 Brake Pedal Foo...

Страница 18: ...l wiper motor and tell tale lamp can be operated Key cannot be taken out in this position 2 Steering lock To protect your vehicle from theft steering lock is provided in your TVS King Kargo It is posi...

Страница 19: ...and turn the key in clock wise direction 4 Service door To open the Service door a latch lever is provided on the service door Turn it in anti clock wise direction to open the Service door Direction...

Страница 20: ...is positioned on Handlebar LH a Head Lamp Switch It has three positions explained as follows Head lamp position lamps speedometer lamp tail lamp and number plate lamp will not glow with switch in this...

Страница 21: ...hen you take a turn Switch off turn signal lamp after negotiating turn c Head Lamp high low beam switch Press the knob towards to operate in high beam of the headlamp and towards to operate in low bea...

Страница 22: ...engine from being restarted To restart the engine again short Press the switch 8 Hazard switch Press this switch to operate warning lamps in case of vehicle breakdown on road for repair or emergency...

Страница 23: ...nded kilometers mentioned in service coupons NOTE B A 11 Parking brake lever It is provided below the dash board Use the parking brake while parking the vehicle especially on gradient to prevent vehic...

Страница 24: ...il pressure indicator High temp warning lamp Charging Low Battery Voltage Indicator Low Brake oil Warning lamp Malfunction Indicator lamp NA NA NA NA NA NA Left or right indicator is in ON Vehicle is...

Страница 25: ...ensure smoother gear shifting 15 Tube complete throttle Engine rpm is controlled by the position of the throttle grip Rotate it in anti clockwise to increase the engine rpm Rotate it clockwise or rele...

Страница 26: ...the lockable glove box on the right hand side of the dashboard Jack with handle is located in the RH side Lockable Utility Box Always follow the procedures given in self maintenance section while usi...

Страница 27: ...ody 21 Load body Your TVS Kin ariant comes with load g Kargo v GK LT deck You can carry the goods as per the recommended load carrying capacity Size of the load deck is Length 1500mm Width 1300mm Heig...

Страница 28: ...ives you a joyful ride and always ensures your every trip is entertained Factory fitted USB drive allows you to enjoy your favorite music Set of Speakers not only gives you a pleasant journey but also...

Страница 29: ...x 120mm x 31 5mm Weight of Music Player 196 grams Operating Temperature 0 80 C Recommended usagefully charged battery Maximum 2 hours continuous run on vehicle with ON stand condition from fully charg...

Страница 30: ...water dust protection FM Radio PLL based auto tuning capability in frequency range of 88 108 MHZ Volume Controls 8 steps digital UP DOWN volume control Switch Cluster Water dust proof switches with s...

Страница 31: ...de Tune to Next channel Once highest frequency is reached use reverse button to reach lower frequency In Bluetooth mode and MP3 mode To Play previous track For fast reverse press this switch continuou...

Страница 32: ...once the button At this position continuously glowing indicator also shifts towards FM indicator Flash drive with MP3 songs stored in it shall be inserted before switching ON music system or after swi...

Страница 33: ...and scan the device Select TVS MOTOR and pair the device After pairing you can play the songs from smart phone Press button to increase the volume and Press button to decrease the volume In Mp3 Mode...

Страница 34: ...as 70 mm length USB adopter cable which is part of factory fitment Any mobile with Flash disc emulation mode with suitable songs stored in it can be played back using suitable connecting cable Feature...

Страница 35: ...one s own safety and other road user s safety To avoid battery dropped when starting the engine using electric starter Suggested only 30 minutes maximum for listening music when engine not in running...

Страница 36: ...required 41 to 42 Fuel Enough fuel for the planned distance of running 22 Brakes Check for effectiveness Brake pedal free play 47 dragging of brakes brake sponginess Tyres Correct tyre pressure Adequa...

Страница 37: ...use flooding of engine and difficulty in starting Setting the vehicle in motion Ref fig When the engine has started release the parking brake Dis engage the clutch by depressing the clutch lever Rotat...

Страница 38: ...dden and frequent braking Use Start Stop function to switch OFF the engine if you have to idle the vehicle for more than 1 minutes Clean check and adjust the sparkplug gap periodically For service pro...

Страница 39: ...ur Distributor or Dealer Authorized Service centers Battery location in Petrol vehicle Battery Location Battery Specification TVS Petrol vehicle comes with lead acid type 12V 32Ah battery Battery is l...

Страница 40: ...nt level Tyre pressure Lubricate Brake Pedal Fulcrum Joint Clean and Adjust Steering Friction Plate Brake uid in brake uid reservoir Coolant level Cooling system circuit leak check Battery Electrolyte...

Страница 41: ...27 28 29 30 31 32 33 34 35 36 Replace Check Adjust Carburetor idle speed CO HC Check play of all control cables and adjust if required Tyre pressure Radiator mounting screw adjustment Steering Lock N...

Страница 42: ...53 54 Clean Replace Front shock absorber Rear shock absorber Load Body Seating Balata Sheet Vehicle Air lter element fuel tap strainer only Petrol tank Oil strainer replace if damaged Decarbonize cyl...

Страница 43: ...Hand starter rear shaft Engine End Tyre Rotation Check battery voltage and charge if required Apply petroleum jelly on battery terminals Inspect Electrical Greasing Lubrication Others n n n n n n n n...

Страница 44: ...20W50 API SL JASO Ma2 TVS Tru4 Duralife oil 250 ml Brake fluid DOT 3 DOT 4 TVS Girling 250 ml Grease Muff cup IPOL IPLEX RR3 IPOL 120g Grease Steering BECHEM PREMIUM III BECHEM 30g Coolant Antifreeze...

Страница 45: ...ng up M a x M i n 043 Self maintenance procedure Engine Oil level can be measured by means of dip stick provided on the cover crank case as shown in the fig Park the vehicle on level ground Allow 5 to...

Страница 46: ...vel is correct if oil just starts flowing out when the plug is removed If not oil level is less top up with recommended oil by using special toll till the oil starts flowing out To top up oil loosen f...

Страница 47: ...0000 kms Tool name Tool size Ring spanner 10 mm Engine Oil Replacement B Self maintenance procedure 045 Engine Oil Replacement Run the Engine for a few minutes to warm up the oil Park the vehicle on l...

Страница 48: ...sher Drain the oil completely Refit drain plug along with plain washer and tighten it Loosen and take out the filler bolt and fill correct quantity of recommended oil by using special tool Tighten fil...

Страница 49: ...thorized service center CAUTION Always use recommended transmission differential oil and special tool Two different grade and brand of oil should not be mixed Engine oil pressure indicator SPARK PLUG...

Страница 50: ...le when the spark plug is removed to avoid entry of foreign particles inside cylinder Always use recommended make and type of spark plug Changing tyres and wheels 1 Spare wheel removal Spare wheel is...

Страница 51: ...ross Member rear wheel A Trailing Arm Lift up the vehicle until the wheel clears the ground Remove the retaining nuts and take out the wheel Spare wheel removal 049 Assembly While assembling the spare...

Страница 52: ...be carried out after every 5000 kms CAUTION The best tyres should always be fixed at the rear wheels which are driving wheels thereafter follow the sequence of rotation as shown in the fig It is recom...

Страница 53: ...procedure WARNING In the case of changing brake fluid it is recommended to approach our Distributor or Dealer Authorized Service centers Avoid dust entry to the fluid reservoir while topping up Bello...

Страница 54: ...out the bulb assembly Push the bulb in and turn it in anti clockwise direction to remove the bulb from holder Push the new bulb in and turn it in clockwise direction to fit new bulb Put back the clip...

Страница 55: ...rdset nos fuse If the fuse is blown off turn the ignition switch to OFF position Open the fuse case take out the fuse from copper fuse holder and replace it with spare fuse provided Refer the figure T...

Страница 56: ...adjusted only when the engine is cold Throttle cable adjustments Throttle cable adjustment Throttle cable free play can be measured by holding the adjuster and pulling the cable gently out The gap bet...

Страница 57: ...ble inner from lever end Assembly Connect cable to clutch lever Insert cable inner through cable outer Connect adjuster to stopper clutch cable at engine end Pull out clutch inner through clutch relea...

Страница 58: ...end and take the pulley out Assembly Connect gear cable inner to pulley gear shifter at handle bar end Insert cable inner through cable outer and adjuster Take out adjuster gearshift cable from stopp...

Страница 59: ...RH side Clean the Outer Surface of the air filter throughly Loosen the three lock clip provided on the cover air filter and take out the cover air filter Take out the paper filter cartridge Blow the...

Страница 60: ...ure goes high due to some malfunction in the cooling system If you ride the vehicle with the High temperature warning lamp ON engine goes to Limphome mode and engine gets switch off to avoid seizure W...

Страница 61: ...ibutor or Dealer Service Center incase the Charging and Low Battery Voltage Indicator lamp glows contentiously 059 Topping up the Coolant inside coolant Reservoir Coolant need to be topped up incase c...

Страница 62: ...stamp sign 1 1st Service 2 2nd Service 3 3rd Service 4 4th Service 5 5th Service 6 6th Service 7 7th Service 8 8th Service 9 9th Service 10 10th Service 11 11th Service 12 12th Service 13 13th Service...

Страница 63: ...me Semi Monocoque chassis Pressed longitudinal cross members Overall Length 3010 mm Overall Width 1350 mm Overall Height 1720 mm Ground Clearance 169 mm Wheel Base 1990 mm Rear Wheel Track 1150 mm Ker...

Страница 64: ...x 1 Turn Signal Lamp 12V 10W X 4 Speedometer lamp 12V 1 75W x 1 All instrument panel lamp 12V 1 75W x 6 Horn 12V DC Fuse 12V 60A x1 20Ax1 10A x 6 Capacity Fuel tank 15 0 5 litre Engine oil grade TRU4...

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