Tuthill M-D Pneumatics 9000 Series, Руководство оператора

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TABLE OF CONTENTS
SECTION PAGE
1. INTRODUCTION 3
1.1 APPLICABLE DOCUMENTATION 3
1.2 SCOPE OF MANUAL 3
2. CONVENTIONS AND DATA PLATE 3
2.1 GRAPHIC CONVENTIONS IN MANUAL 3
2.2 DATA PLATE 4
3. LIFTING 5
4. DESCRIPTION 5
4.1 FLOW DIRECTION BY ROTATION 6
4.2 SPECIFICATIONS 6
5. INSTALLATION 7
5.1 GENERAL 7
5.1.1 LOCATION 9
5.1.2 FOUNDATION 9
5.1.3 BOOSTER AIR INTAKE 9
5.1.4 SOFT FOOT 10
5.2 SAFETY 10
5.3 LUBRICATION 11
5.3.1 FILLING PROCEDURE 12
5.3.2 FREQUENTLY ASKED QUESTIONS REGARDING LUBRICATION 12
5.3.3 HAZARDS ASSOCIATED WITH BREAKDOWN OR IGNITION OF LUBRICATION 13
5.3.4 LUBRICATION – INTEGRAL PRESSURE (31, 33, 35, 37 SERIES) 13
5.3.5 OIL FILTER 13
5.3.6 OIL PRESSURE ADJUSTMENT 13
5.3.7 OIL COOLER 14
5.4 PIPING CONNECTIONS 14
5.4.1 BLOCKAGE OR RESTRICTION 14
5.5 MOTOR DRIVES 15
5.5.1 DIRECT COUPLED 15
5.5.2 V-BELTS 15
5.5.3 V-BELT TROUBLESHOOTING 17
5.6 MOTOR AND ELECTRICAL CONNECTIONS 17
6. OPERATION 18
6.1 GENERAL 18
6.2 START-UP CHECKLIST 19
6.3 STARTING 19
6.4 OPERATING 19
6.5 STOPPING 20
6.6 WATER INJECTED VACUUM BOOSTERS 20
6.6.1 OPERATION 20
6.6.2 SHUTDOWN 21
6.7 RECOMMENDED SHUTDOWN PROCEDURE TO MINIMIZE RISK OF FREEZING OR CORROSION 21
7. MAINTENANCE 22
7.1 GENERAL 22
7.2 REGULAR MAINTENANCE 22
7.3 SPARE PARTS 23
7.4 FACTORY SERVICE & REPAIR 23
7.5 LONG TERM STORAGE 24
8. DISASSEMBLY AND ASSEMBLY 25
8.1 DISASSEMBLY 25
8.1.1 FREE END DISASSEMBLY 25
8.1.2 GEAR END DISASSEMBLY 25
8.1.3 END PLATE AND ROTOR DISASSEMBLY 26
8.2 ASSEMBLY 26
8.2.1 PREPARATION OF END PLATES 26
8.2.2 GEAR END ASSEMBLY 26
8.2.3 FREE END ASSEMBLY 27
8.2.4 ADJUSTING INTERLOBE CLEARANCE 28
8.2.5 COMPLETE DRIVE END ASSEMBLY 28
9. TROUBLESHOOTING 30
10. ASSEMBLY CLEARANCES 31
11. TORQUE CHART 31
12. RECOMMENDED LUBRICANTS 32
13. SPECIAL TOOL DRAWINGS 34
14. PARTS LISTS AND ASSEMBLY DRAWINGS 35
16. WARRANTY — BLOWER PRODUCTS 42
17. OPERATING DATA FORM / PRODUCT REGISTRATION 43