Tunkers Liliput 500 Скачать руководство пользователя страница 11

 

 

11 

 

 

 

5. Operating the machine 

The machine is extremely easy to operate. 

Ensure  the  tray  is  filled  with  the  chosen  adhesive  so  that  the  coating  scraper 
(12a) is submerged in glue. 

The machine must be supplied with special types of V2A stainless steel coating 
rollers in order to work with latex. 

Attention - 

When you are using animal glue, please follow the steps below to 

assure a proper adhesive preparation: 

1)  First pull the trays out and make sure you fill the tray (18a) with 600 ml of 

water; 

2)  After assembling on tray 18a, make sure you add 1.5 kg of glue + 1 liter 

of water; 

3)  Only after thermostat reads 70-75C (158-167F) verify the proper dilution 

of the glue (visual checking with a spoon, for example); 

4)  Fit the trays to the equipment and make sure the glue film is adjusted to 

minimum  thickness  to  avoid  glue  accumulation  in  the  roll.  Make  sure 
motor rotation is established in low up to medium speed. 
 

Adding enough water to the adhesive preparation ensures viscosity is reduced 
with the purpose of avoiding resolidification of the adhesive in the first rotations 
(first starting minutes) and not interfering with coating rollers proper rotation. 

Note: 

Tray  (18a)  must  be  filled  with  water  2-3  times  a  day.  Make  sure  the 

water  does  not  evaporate  completely  because  this  might  damage  the  heating 
element. You can check the water level through the hole found on tray (18) and 
refill as needed.

 

The trays must be assembled to the equipment only when thermostat reads 70-
75C (158-167F) and when a low viscosity and proper dilution of the glue (visual 
checking  with  a  spoon,  for  example)  is  ensured.  Make  sure  motor  rotation  is 
established in low up to medium speed and check if the glue film on the coating 
roller (12) is uniform.  

As shown on Chapter 3 

(Description and Legends)

, the glue film thickness must 

be  adjusted  using  knobs  (13  and  13a).  Following  those  adjustments,  you  can 
start gluing the sheets. Be sure to position the sheet on the input-table (10) and 
manually  moving  it  towards  coating  rollers  (11  and  11a)  which  will  drive  the 
material to the coating roller (12) until the sheet is lifted by stripper fingers (15). 

Once the material is lifted it is ready to be manually removed. For longer sheets, 
grab  the  leading  edge  as  it  exits  and  guide  it  back  towards  the  front  of  the 
machine.  

Содержание Liliput 500

Страница 1: ...1 Liliput 500 Glue machine...

Страница 2: ...cable Regulations for Accident Prevention and Environmental Protection They must always be at hand on site when the machine is being used This guide must be read and observed by all operators dealing...

Страница 3: ...ductivity 7 3 Legends and Descriptions 8 4 Assembly and Operation 10 5 Operating the machine 11 6 Maintenance 12 7 Troubleshooting 13 8 Cardboard Attachment 14 9 Glue coating on edges and in strips 15...

Страница 4: ...lfunction that may affect safety is immediately solved This machine is exclusively designed for glue coating Any other use is not deemed appropriate and the manufacturer is not liable for damages or a...

Страница 5: ...d instructor with clearly defined qualification for operation assembly maintenance and repair of the machine Make sure only authorized personnel have permission to operate the machine Electrical maint...

Страница 6: ...achine operation production assembly or setup including its safety features such as inspection and maintenance Consequently downtime and operation activities described in this guide must always be obs...

Страница 7: ...of water based cold and hot glue or latex are possible The amount of glued sheets directly depends on its size length on the speed setup in the machine and on the speed operators are handling the equi...

Страница 8: ...12a The coating scraper grabs transferring the adhesive from the tray to the coating roller 12 To increase or thin out coating thickness rotate knob 13 which will in turn lift or lower the coating scr...

Страница 9: ...12a you will find shields 16 and 16a with seals Shields to prevent an accumulation of adhesive on rolls that might damage coating rollers ______________________________________________________________...

Страница 10: ...perly and are noise free When motor is purchased as an optional component make sure the network supports the motor data recorded during its setup or assembly Local conditions must be considered in det...

Страница 11: ...esive in the first rotations first starting minutes and not interfering with coating rollers proper rotation Note Tray 18a must be filled with water 2 3 times a day Make sure the water does not evapor...

Страница 12: ...lete cleaning procedures 6 1 Cleaning procedures After working process is complete a full cleaning procedure is required as described below While motor is in operation at low speed dislodge the trays...

Страница 13: ...emove all stripper fingers from the shaft and adjust their height If they are slightly worn loosen and rotate them a bit or replace the blades 7 3 Motor is not rotating or is running slowly Ensure the...

Страница 14: ...attachment is purchased separately pulley 22 must be assembled on top of the shaft by the user Pulley and attachment as well as belt must be delivered all at the same time 8 2 Knob 25 controls pressur...

Страница 15: ...ssembly of shaft 33 on top of which connecting rods 34 are mounted Connecting rods and its rollers must be assembled only on supporting rings 31b to increase sheet pressure against gluing rings and en...

Страница 16: ...ng Pump The dosing pump assures controlled water supply to the animal glue tray Due to machine s layout the glue in the animal glue tray is constantly moving and getting in contact with heat and dry a...

Страница 17: ...ted in order to approve viscosity c Start working normally coating nonstop d Unmelted glue must start constantly being added while the machine is running Since there are different types of adhesives d...

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