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11. 

B. BRAK E SECT I ON  DI SASSEM BLY  

 
 

Evenly remove the four capscrews (item 49) 
that hold the brake cover in place.  Spring 
pressure will raise the cover up as the 
capscrews are loosened.  Carefully remove 
the cover (item 28) from the brake housing 
(item 14). Inspect the o-ring (item 36) for 
damage and replace if necessary. 
Remove the springs (item 30) from the piston 
(item 29) and check the free height.  Each 
spring should measure at least 1.250 inches 
with no force on them.  
Remove the brake piston (item 29) by 
installing two pieces of 3/8”-16NC all thread 
into the two holes in the top of the piston and 
run in evenly until the piston is clear of the 
housing.  An alternate way of removing the 
piston is to use a portable hydraulic power unit 
or air to gently pressurize the brake cavity to 
remove the piston from the brake housing 
(item 14). 
If one or both the square seals (item 51) 
remain in the bore of the brake housing, 
remove them.  Inspect the seals for damage 
and replace if necessary. 

 

6. 

Grasp the brake driver/clutch assembly 
(assembled items 34,37,38,39,40,41 & 42) 
and remove it from the brake housing. 
Remove the stator plates (item 25) and friction 
discs (item 26) from the brake housing and 

check them for excessive wear.  Replace if 
necessary.  Be sure to check the top stator 
plate for scoring caused by the removal of the 
piston and polish if necessary.  Friction discs 
should measure no less than .055-in. thick and 
stator plates should measure no less than 
.068-in thick.   
To dis-assemble the brake driver/clutch 
assembly, remove the retaining ring (item 37) 
from either end of the driver.  Then remove the 
race (item 38) and bushing (item 39).  Slide 
the brake driver (item 41) off the drive 
coupling.  

(Note:

  

Notice the direction of lock-

up on the clutch for re-assembly.  Inspect the 
driver coupling and brake driver for wear.  
Replace if necessary.

 

Remove the retaining ring (item 24), then 
remove the middle piston (item 21).  Inspect 
the seal (item 43) and o-rings (items 20 & 81) 
for damage and replace if necessary.

 

Remove the clutch spring (item 47) and thrust 
washer (item 48) from brake housing.

 

Grasp the sliding clutch (item 27) and remove 
from the brake housing.

 

Remove inner piston (item 17) from brake 
housing.  Inspect the o-rings (items 18 & 19) 
for damage and replace if necessary.

 

 

Содержание Rufnek Intelliguard 3541RL

Страница 1: ...BLY 8 E PLANET SET DISASSEMBLY AND ASSEMBLY 8 GENERAL ASSEMBLY 9 GENERAL ASSEMBLY 9 F OUTPUT GEAR SECTION ASSEMBLY 9 F OUTPUT GEAR SECTION ASSEMBLY 9 G DRUM INPUT GEAR SECTION ASSEMBLY 10 G DRUM INPUT...

Страница 2: ...MODEL CODE 3541RL A L O C D W E BASIC MODEL A OR B DRUM WIDTH LEFT RIGHT MOUNT SPOOL OVER UNDER DRUM CLOSE COUPLED MOTOR OPTION 2...

Страница 3: ...including the winch and cable is maintained properly 5 Avoid shock loads This type of load imposes a strain on the winch many times the actual weight of the load and can cause failure of the cable or...

Страница 4: ...Complete teardowns and component inspections Again severity and frequency of use will determine how often this should be done If the equipment that this winch is mounted on is subject to standards fo...

Страница 5: ...2 Remove all tubing and hoses attached to motor Note the location of tubing hoses and fittings for re assembly 3 Remove the capscrews item 71 holding motor in place 4 Grasp the motor and remove from w...

Страница 6: ...embly assembled items 34 37 38 39 40 41 42 and remove it from the brake housing Remove the stator plates item 25 and friction discs item 26 from the brake housing and check them for excessive wear Rep...

Страница 7: ...r set item 8 7 Using two crows foot pry bars hook the bearing carrier item 10 in the I D of the bearing item 12 and pull out of drum Inspect the seal item 13 o ring item 11 and bearing item 12 for dam...

Страница 8: ...PLANET SET DISASSEMBLY AND ASSEMBLY 1 Remove the retaining rings from the planet pins 2 Remove the pins from the carrier by carefully tapping them out 3 Remove the planet gears thrust washers and bear...

Страница 9: ...m 80 2 Insert output gear set item 15 into gear housing 3 Install output sun gear item 15 into output gear set 4 lubricate and install outer race item 7 into recess located on output gear set 5 Instal...

Страница 10: ...output sun gear item 15 on top of shaft item 2 6 Insert input gear set item 8 into drum making sure that it engages the output sun gear item 15 7 Lubricate and Insert thrust washer item 9 into drum an...

Страница 11: ...o the bore of the brake housing item 14 with the o ring side toward the brake pack Place the other seal onto the brake piston item 29 with the o ring side toward the flange of the piston 8 Lubricate a...

Страница 12: ...nsert motor item 33 into brake cover item 28 making sure that ports are oriented correctly Install capscrews item 71 with lockwashers item 50 2 Attach all tubing and hoses 3 Fill brake section with pr...

Страница 13: ...TION a Relief valve setting may be too low to allow proper lifting Increase relief valve pressure setting Note do not exceed recommended system pressures b Load being lifted may be more than the winch...

Страница 14: ...42593 1 BRAKE COVER 29 42229 1 BRAKE PISTON 30 42230 12 BRAKE SPRING 31 13050 1 BREATHER 32 21684 1 PLUG 33 43117 1 MOTOR HYDRAULIC 34 42206 1 INPUT DRIVER 35 32566 1 O RING 36 33094 1 O RING 37 26980...

Страница 15: ...LL OF MATERIAL SA 4217 INPUT GEAR SET ITEM 8 ITEM DESCRIPTION QTY PART NO 8 1 INPUT CARRIER 1 42838 8 2 INPUT PLANET GEAR 3 42245 8 3 PLANET PIN 3 41760 8 4 RETAINING RING 3 41715 8 5 PLATE 1 41769 8...

Страница 16: ...16 VISCOSITY CHART...

Страница 17: ...54 7 16 14 20 54 62 65 73 63 71 76 84 1 2 13 20 80 90 100 110 100 110 120 130 9 16 12 18 105 115 125 135 125 135 150 160 5 8 11 18 170 180 195 205 200 210 230 240 3 4 10 16 285 295 340 350 330 340 400...

Страница 18: ......

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