Tuffy 066, Инструкция по установке

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Installation
1. Please read all instructions before starting installation.
2. It is recommended to use silicone sealant on any mounting points to the vehicle body to prevent future rust problems.
3. Removing one or both of the seats will make installation easier.
REMOVING THE ORIGINAL FACTORY CONSOLE
Vehicles already equipped with a factory speaker console
4. Remove the (4) self-tapping screws from the factory console. Two are located inside the rear drink holder under the rubber liner,
one is located inside the front drink holder under the rubber insert, and one is under the gear shift boot on vehicles with a manual
transmission or it is under the shifter plate on vehicles with an automatic transmission (shift boot or plate can be removed by
gently pulling the plastic base up out of its mounting hole). Save these screw because you may reuse some of them.
5. Remove the factory console with the speaker box and the front shifter console.
6. Remove the (5) screws holding the speaker box to the factory console. Two are located inside the console, and three are located
on the side.
7. In vehicles equipped with the air bag switch it can be removed without disconnecting wires. To do this push or pull the faceplate
out of the original console and then maneuver it back through the opening it came out of. In 2003 TJ’s the tray from the original
console should be removed and reused.
8. Remove the (2) star washers holding the speaker box to the factory console.
9. Separate the factory console and the speaker box.
Vehicles equipped with a full factory console without the speaker.
10. Remove the (6) self-tapping screws from the factory console. Two are located inside the console, two are on the passenger’s side
along the bottom, one is in the front cup holder, and one is under the gear shift boot (shift boot can be removed by gently pulling
the plastic base up out of its mounting hole). Save these screw because you may reuse some of them.
11. In vehicles equipped with the air bag switch it can be removed without disconnecting wires. To do this push or pull the faceplate
out of the original console and then maneuver it back through the opening it came out of. In 2003 TJ’s the tray from the original
console should be removed and reused.
Vehicles not equipped with a factory console only the front shifter console.
12. Remove the rubber emergency brake cover.
13. Remove the screw in the cup holder, and one under the gear shift boot (shift boot can be removed by gently pulling the plastic
base up out of its mounting hole). Save these screw because you may reuse some of them.
14. In vehicles equipped with the air bag switch it can be removed without disconnecting wires. To do this push or pull the faceplate
out of the original console and then maneuver it back through the opening it came out of. In 2003 TJ’s the tray from the original
console should be removed and reused.
15. Apply the rubber seal to the underside of the lid. (SEE FIGURE 1)
16. Install the front shift lever console over the 4WD shifter. Moving the levers into different locations may make installation easier.
Be sure emergency brake is on. Be careful not to rip the gearshift boot, tear the seats, or scratch the dash.
If the vehicle is equipped with the air bag switch (In 2003 TJ’s the tray from the original console should be used here)
17. The switch can be installed without disconnecting any wires. To do this, maneuver the air bag switch faceplate up from the
bottom through the opening in the console then snap it into place.
INSTALLING THE SPEAKER IN THE TUFFY CONSOLE
Follow these steps if you are installing a non-factory speaker in the Tuffy console
18. Fasten the Tuffy rear mounting bracket through holes 2 and 5 (SEE FIGURE 2) to the original consoles (2) rear mounting holes in
the floor, using (2) ¼ X ¾ Tapping screws.
If holes (2 AND 5 IN FIGURE 2) are not already in the floor follow these instructions
1. Using (2) 5/16 x ½” bolts mount the rear mounting bracket to the console through holes 9 and 10 (SEE FIGURE 3)
2. Place the Tuffy console in the vehicle being careful not to tear the seats. Line up holes 7 and 12 (SEE FIGURE 3) in
the console with the existing mounting holes in the vehicle floor. Make sure the Tuffy console is centered between the
seats and flush against the front shifter console.
3. Install the ¼ x ¾” Tapping screws through holes 2 and 5 (SEE FIGURE 2) and into the floor of the vehicle.
4. Remove
the (2) 5/16 x ½ bolts and take out the console. (HOLES 9 AND 10 IN FIGURE 3)