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TuffStuff SP-404, Руководство по сборке

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13 

SP-404  Lat/Mid-Row 

Item No.

Description

Part No.

Qty

Item No.

Description

Part No.

Qty

1

WEIGHT STACK FRAME 60" LONG LAT                       

UP0950

1

53

TURN/PULL PIN W/KNOB AND LOCK                 

BNH0989

1

2

WEIGHT SHROUD 60" LONG                                

UP0776

2

54

FLAT PHILLIPS MACHINE SCREW 8-32 X 1/4                

BNH0408

1

3

GUIDE ROD 3/4 X 59-5/8                                

UP0777

2

55

CHROME WASHER 3/8 X 11/2

BNH1015

2

4

GUIDE ROD RETAINER

UP0842

1

56

CHROME WASHER 5/8 X 5/32 X 1 1/2

BNH1172

2

5

10 LB CAST WEIGHT PLATE GREY

BNH0904

19

57

METAL HINGE                                           

BNH0046

2

6

10 LB TOP PLATE W/ADJ. SLTR BAR 19 WTS

BNH1100

1

58

PLASTIC INSERT CAP 2 X 3      

BNH0052

2

7

PLASTIC SHROUD GAP COVER 

BNH1083

1

59

PLASTIC INSERT CAP 2" SQ.

BNH0012

2

8

PLASTIC SHROUD LID 5/8 X 14 1/8 X 10 (SP-404)

BNH1181

1

60

PLASTIC END CAP 2 X 3 (SIMPLEX LINE)                  

BNH0606

3

9

PLASTIC SHROUD EDGE PROTECTOR 1/8 X 26 3/4  

BNH1179

2

61

PVC 1 X 7 1/4                                         

BNH1023

2

10

EDGE PROTECTOR GRAY 60" LONG                          

BNH1176

2

62

PLASTIC INSERT CAP "A" 1 RD.          

BNH0812

2

11

URETHANE BUMPER 1 3/4      

BNH0229

3

63

PLASTIC INSERT CAP "B" 1 RD.                          

BNH0813

2

12

RUBBER DONUT 3/4 X 2 1/2   

BNH0068

2

64

BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1           BNH0115

2

13

NYLON PULLEY 4 1/2 RD. WHITE                

BNH0556

6

65

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/4            

BNH0273

6

14

U-STYLE TAPPED HOLE NUT 1/4-20        

BNH0708

8

66

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1-1/2            

BNH0303

3

15

FLAT WASHER SAE B/O 3/8"             

BNH0239

35

67

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 3/4            

BNH0278

1

16

FLAT WASHER SAE B/O #12 (1/4")      

BNH0877

8

68

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/4  

BNH0317

6

17

HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4        

BNH0890

8

69

HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 1                

BNH0259

4

18

NYLON INSERT LOCK NUT B/O 1/2-13                      

BNH0212

4

70

NYLON INSERT LOCK NUT B/O 3/8-16                      

BNH0214

6

19

NYLON INSERT JAM LOCK NUT B/O 3/8-16         

BNH0365

7

71

SPLIT LOCK WASHER B/O 1/2"                  

BNH0653

4

20

HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3-1/2            BNH0263

4

72

SPLIT LOCK WASHER B/O 3/8"                            

BNH0658

2

21

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2-1/2            BNH0276

5

73

RETAINING SNAP RING EXT. PLAIN .925 X 1 X .042        

BNH0419

2

22

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2                 BNH0279

1

74

FINISHED HEX JAM NUT Z/P 5/8-18                       

BNH0883

2

23

FLAT HEAD SOCKET CAP SCREW B/O 3/8-16 X 3             

BNH0787

2

75

ROD END BALL JOINT F-10S FK 5/8-18 X 3/4

BNH1180

2

24

RUBBER GROMMET 3/4" ID (2867-012)                     

BNH0401

2

76

HEX HEAD CAP SCREW GR-8 Z/Y 5/8-18 X 1                

BNH0107

2

25

FLAT WASHER SAE B/O 1/2"                              

BNH0238

12

77

SPLIT LOCK WASHER B/O 5/8"                            

BNH0654

4

26

BASE FRAME

UP0934

1

78

SPLIT LOCK WASHER Z/P 1/2"                 

BNH0572

1

27

FRONT UPRIGHT

UP0935

1

79

CABLE HEX TAP BOLT Z/P 1/2-13 X 3

BNH1047

1

28

TOP PULLEY ASSEMBLY

UP0936

1

80

FINISHED HEX NUT B/O 1/2-13                           

BNH0201

1

29

PRESS BAR

UP0937

1

81

CLEVIS BRACKET 3/16"                                  

BNH0076

1

30

SEAT FRAME 

UP0938

1

82

NYLON BALL 1 3/4 X 1/4                                

BNH0047

1

31

ADJUSTABLE SEAT PAD TUBE

UP0939

1

83

SHOULDER BOLT ALLOY 3/8 X 3/4                         

BNH0718

1

32

ADJUSTABLE CHEST PAD TUBE

UP0940

1

84

NYLON INSERT LOCK NUT B/O 5/16-18                     

BNH0215

1

33

ADJUSTABLE FOOT ROLL TUBE

UP0941

1

85

SNAP LINK Z/P 8MM X 80MM                              

BNH0065

2

34

HANDLE

UP0942

2

86

COIL CHAIN Z/P 3/16"                                  

BNH0017

1

35

FOOT ROLL TUBE

UP0943

1

87

PLASTIC SHROUD GAP COVER CONNECTOR                     BNH1183

2

36

LAT BAR HOLDER

UP0327

1

88

HEX KEY 7/32"                         

BNH0575

2

37

PIVOT AXLE

UP0944

1

89

HEX KEY 3/16"         

BNH0371

1

38

SEAT PAD

UP0945

1

90

SELECTOR PIN W/COIL DOUBLE LOCK              

UP0466

1

39

CHEST PAD

UP0946

1

91

DECAL-WEIGHT NUMBERS 20-200 LBS (19 PC SET)        

BNH1202

1

40

WEAR COVER (OPTIONAL)

UP0947

1

92

HEX KEY 3/32"                                   

BNH0372

1

41

FOOT ROLL 1 X 5 1/2 X 7 1/4

UP0350

2

93

U-STYLE TAPPED HOLE NUT 3/8-16                        

BNH1211

2

42

LAT/MID-ROW CABLE

UP0948

1

94

DECAL-SIMPLEX II (1 7/8 X 5 3/16)                     

BNH1199 

1

43

LAT BAR 48"                  

BNH0295

1

95

DECAL-TUFFSTUFF (2 3/4 X 19 1/16)    

BNH1200

1

44

RUBBER GRIP 1 X 6 1/4               

BNH0296

4

96

DECAL-EXERCISE SP-404 LAT/ROW 4 1/2 X 19 1/4          

BNH1189

1

45

RUBBER BUMPER 3/8 X 2 1/2                             

BNH0511

1

97

DECAL-LARGE TUFFSTUFF LOGO DIAMOND SHAPE              

BNH0360

1

46

BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8          

BNH0527

4

98

DECAL-ADJUST CABLE HERE                               

BNH0789

1

47

RUBBER GRIP 1 ID X .125 X 15                          

BNH1072

2

99

DECAL-FOR BEST PERFORMANCE 1-1/4 X 1-1/2              

BNH0143

1

48

ALUMINUM CAP 1"  RD. (CAP-100)                        

BNH0537

2

100

DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1-1/2         

BNH0142

2

49

SOCKET SET SCREW ALLOY 10-32 X 1/8                    

BNH0473

4

101

DECAL-CAUTION 1 3/4 X 5-1/2 HORIZONTAL                

BNH0126

1

50

PUSH PULL PIN 1/2 X 3 1/2 REGULAR

BNH0520

2

102

DECAL-WARNING KEEP HANDS AND FINGERS...                BNH0620

1

51

BALL BEARING #W 516                                   

BNH0628

2

103

DECAL-CAUTION LAT BAR HOLDER 5 X 1                    

BNH0140

1

52

STEEL BUMPER WASHER Z/P 3/8"                          

BNH0498

1

104

SUPER LUBE TEFLON LUBRICANT  82340                    

BNH0704

2

SP-404 Lat/Mid-Row

Parts List

COLOR CHART

GRAY= SUB-ASSEMBLY PARTS

BLACK= HARDWARE

Содержание SP-404

Страница 1: ...ction Pg 1 Safety Precautions Pg 1 Assembly Pg 2 Pg 11 Cable Adjustment Pg 9 Parts List Pg 13 Exploded View Diagram Fold out Pg 14 Cable Mapping Diagram Fold out Pg 15 Warranty Back Page L 61 1 2 W 48 H 82 3 4 61 1 2 48 2003 TuffStuff Fitness Equipment Inc A m e r i c a s P r e m i e r E x e r c i s e E q u i p m e n t ...

Страница 2: ...em regarding the proper assembly of this unit 2 Neatly organize and identify all parts according to the Parts List and the Exploded View Diagram Tool Requirements 1 One 3 4 combination wrench 2 One 9 16 combination wrench 3 One 1 2 combination wrench 4 One 7 16 combination wrench 5 One ratchet 6 One 9 16 socket 7 One 3 4 socket 8 One 7 16 socket 9 Rubber mallet 10 Windex or household glass cleaner...

Страница 3: ...d Retainer 4 and the Top Plate Selector Bar 6 to allow the assembly of the weight plates FIG 3 Carefully begin sliding the Weight Plates 5 onto the Guide Rods 3 in position as shown above allowing the first one to rest on top of the Rubber Donuts 12 FIG 4 Slide the Top Plate Selector Bar 6 onto the Guide Rods 3 allowing it to rest on top of the completed Weight Stack Note Be sure the label on the ...

Страница 4: ...Cap Screws 3 8 16 X 4 1 4 68 four Flat Washers SAE 3 8 15 and two Nylon Insert Lock Nuts 3 8 16 70 3 SP 404 Lat Mid Row 3 3 4 27 26 FIG 7 Attach the Front Upright 27 to the Guide Rod Retainer 4 and the Weight Stack Frame 1 using two Hex Head Cap Screws 1 2 13 X 3 1 2 20 four Flat Washers SAE 1 2 25 and two Nylon Insert Lock Nuts 1 2 13 18 FIG 8 Adhere the Decal Weight Numbers 91 to the Weight Plat...

Страница 5: ...ex Head Cap Screws 3 8 16 X 4 1 4 68 four Flat Washers SAE 3 8 15 and two Nylon Insert Lock Nuts 3 8 16 70 FIG 11 Attach the Top Pulley Assembly 28 to the Front Up right 27 using four Hex Head Cap Screws 1 2 13 X 1 69 four Split Lock Washers B O 1 2 71 and four Flat Washers SAE 1 2 25 FIG 12 Caution It is strongly recommended to use another person in assisting with this assembly Using a rubber mal...

Страница 6: ...the tube of the Top Pulley Assembly 28 FIG 16 Attach two Nylon Pulleys 4 1 2 Rd 13 Labeled A B to the Top Pulley Assembly 28 using two Hex Head Cap Screws 3 8 16 X 2 1 2 21 four Flat Washers SAE 3 8 15 and two Ny lon Insert Jam Lock Nuts 3 8 16 19 Be sure the cable is routed properly into the groove of the Nylon Pulleys Note The black boxed letter pointing to the pulleys are used throughout this m...

Страница 7: ... pulley into place using one Hex Head Cap Screw 3 8 16 X 2 22 two Flat Washers SAE 3 8 15 and one Nylon Insert Jam Lock Nut 3 8 16 19 Be sure the cable is routed properly into the groove of the Nylon Pulleys FIG 19 Route the Cable 42 over a Nylon Pulley 4 1 2 Rd 13 Labeled F and attach the pulley to the Top Pulley Assembly 28 using one Hex Head Cap Screw 3 8 16 X 2 1 2 21 two Flat Wash ers SAE 3 8...

Страница 8: ... assembly process Note Refer to Fig A on fold out page 15 for further detailed il lustration of this assembly FIG 22 Attach the Snap Link 85 to the Clevis Bracket 81 us ing one Shoulder Bolt 3 8 X 3 4 83 and one Nylon Insert Lock Nut 5 16 18 84 Use the supplied Hex Key 3 16 89 and a 1 2 com bination wrench to fasten this assembly properly Note Refer to Fig B on fold out page 15 for further illustr...

Страница 9: ...two Hex Head Cap Screws 3 8 16 X 1 1 2 66 FIG 31 Affix the Seat Pad 38 to the Adjustable Seat Pad Tube 31 using four Hex Head Cap Screws 3 8 16 X 1 1 4 65 and four Flat Washers SAE 3 8 15 FIG 32 Attach the two Metal Hinges 57 to the axle of the Adjust able Chest Pad Tube 32 Be sure to position the Metal Hinges 57 as shown above 35 30 33 41 41 31 38 32 57 57 8 SP 404 Lat Mid Row Owner s Manual Asse...

Страница 10: ...g four Hex Head Cap Screws 1 4 20 X 3 4 17 and four Flat Washers 1 4 16 Loosely Fasten Do not completely fasten this hardware as sembly at this time as it will be completely fastened later in the assembly process Cable Adjustment 1 Loosen the Finished Hex Nut 1 2 13 80 2 Thread the Cable Hex Tap Bolt 1 2 13 X 3 79 in or out of the threaded socket of the Top Plate Selector Bar 6 to give the Cable 4...

Страница 11: ...eight Shroud 2 FIG 37 Align the edge of the Weight Shroud 2 with the grooves of the Plastic Shroud Gap Cover 7 and the Plastic Shroud Edge Protectors 9 FIG 38 Affix the Weight Shroud 2 to the bottom of the Weight Stack Frame 1 and at the top of the Guide Rod Retainer 4 us ing four Hex Head Cap Screws 1 4 20 X 3 4 17 and four Flat Washers 1 4 16 7 9 9 2 9 9 7 9 7 2 2 87 4 10 SP 404 Lat Mid Row Owne...

Страница 12: ...FIG 39 Secure the Plastic Shroud Lid 8 to Guide Rod Retainer 4 using two Flat Head Socket Cap Screws 3 8 16 X 3 23 2 8 11 SP 404 Lat Mid Row ...

Страница 13: ...12 SP 404 Lat Mid Row N o t e s ...

Страница 14: ... 8 18 X 3 4 BNH1180 2 24 RUBBER GROMMET 3 4 ID 2867 012 BNH0401 2 76 HEX HEAD CAP SCREW GR 8 Z Y 5 8 18 X 1 BNH0107 2 25 FLAT WASHER SAE B O 1 2 BNH0238 12 77 SPLIT LOCK WASHER B O 5 8 BNH0654 4 26 BASE FRAME UP0934 1 78 SPLIT LOCK WASHER Z P 1 2 BNH0572 1 27 FRONT UPRIGHT UP0935 1 79 CABLE HEX TAP BOLT Z P 1 2 13 X 3 BNH1047 1 28 TOP PULLEY ASSEMBLY UP0936 1 80 FINISHED HEX NUT B O 1 2 13 BNH0201...

Страница 15: ...16 SP 404 Lat Mid Row ...

Страница 16: ...osts on returned or replaced equipment to and from TuffStuff s facility in Pomona THE FORGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY NO IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL AP PLY IN NO EVENT WHETHER AS A RESULT OF BREACH OF CONTRACT WARRANTY NEG LIGENCE OR OTHERWISE SHALL TUF...

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