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CAUTION

READ AND FOLLOW ALL SAFETY RULES AND
INSTRUCTIONS BEFORE OPERATING THIS UNIT.

INSTRUCTIONS GIVEN THIS SYMBOL
ARE FOR PERSONAL SAFETY.
BE SURE TO FOLLOW THEM.

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For one year from date of purchase, when the
High Pressure Cleaning System is maintained
and operated according to the instructions in the
owner’s manual, we will repair, free of charge,
any defects in material or workmanship.

This warranty does not cover repairs necessary
as a result of operator neglect or abuse or normal
wear. This cleaning system may be returned to
any Cat Pump distributor or directly  to the factory.

SEND PREPAID to Cat Pumps, 1681 - 94th Lane
N.E., Minneapolis, MN 55449 or call 763-780-5440
for assistance.

Replacement of parts or accessories with non-
original items or servicing of unit other than that
specifically outlined in owner’s manual will VOID
THE WARRANTY.

High Pressure Cleaning System

ONE YEAR LIMITED WARRANTY

TABLE OF CONTENTS

Features

............................................................................................................................................................................3

Specifications

..............................................................................................................................................................3

Important Safeguards

Rules for Safe Operation .................................................................................................................................................4
Grounding Instructions ...................................................................................................................................................4
Ground-Fault Circuit-Interrupter.....................................................................................................................................5
Extension Cords...............................................................................................................................................................5
Motor Reset.......................................................................................................................................................................5
Accidental Submersion ...................................................................................................................................................5

Assembly and Start-up

.......................................................................................................................................6-7

Operation

Pressure Adjustment and Gauge Reading ....................................................................................................................8
Vari-Nozzle Adjustment ...................................................................................................................................................8
Chemical Injection............................................................................................................................................................9
Unit Shut-Down and Storage Instructions .....................................................................................................................9
Freeze Protection .............................................................................................................................................................10
Lubrication........................................................................................................................................................................10
Draining and Adding Oil ..................................................................................................................................................10

Maintenance of the Pump

Disassembly of the Discharge Valve Assembly............................................................................................................11
Disassembly of the Seal Assembly ................................................................................................................................12
Reassembly of the Seal Assembly .................................................................................................................................13
Reassembly of the Discharge Valve Assembly.............................................................................................................14

Maintenance of the Crankcase, Unloader, Chemical Injector, Pulsator

..................15

Cleaning System Parts List

.............................................................................................................................16

Cleaning System Exploded View

...............................................................................................................17

SF Pump Exploded View and Parts List

..............................................................................................18

Unloader Exploded View and Parts List

..............................................................................................19

Chemical Injector Exploded View and Parts List

........................................................................19

Troubleshooting

........................................................................................................................................................20-21

Standard and Optional Accessories

.......................................................................................................22-23

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Содержание 2X1000

Страница 1: ...High Pressure Cleaning System Standard and Pulsating Owner s Manual Standard Models 2X1000 2X1500 3X1000 3X1250 Pulsating Models 2X1000P 3X1000P SAVE THESE INSTRUCTIONS...

Страница 2: ...VOID THE WARRANTY High Pressure Cleaning System ONE YEAR LIMITED WARRANTY TABLE OF CONTENTS Features 3 Specifications 3 Important Safeguards Rules for Safe Operation 4 Grounding Instructions 4 Ground...

Страница 3: ...ing high pressure hose with swivel and quick disconnect for convenience in assembly and operation 12 Safety By Pass hose with Thermo Valve to minimize excessive liquid heat build up Note 100V 50HZ 60H...

Страница 4: ...roperly grounded outlet Unplug cord from receptacle before disconnecting cleaning system from extension cord Keep operating area clear of all persons Never leave unit unattended while running To reduc...

Страница 5: ...ile not in use Use only extension cords having an electrical rating not less than the rating of the product Do not use damaged extension cords Examine extension cord before using and replace if damage...

Страница 6: ...Do not oper ate unit in tall grass or on other soft surface that would restrict air flow to and from the bottom of the case Attach the high pressure hose quick discon nect to the discharge nipple on...

Страница 7: ...d garden hose onto preventer Turn inlet water supply to the unit to full open Inlet water temperature should not exceed the maximum listed in specifications Bleed air from system by triggering gun Wit...

Страница 8: ...re still has not dropped shut the unit off and con sult TROUBLESHOOTING For safety and optimum life operation in by pass should not exceed 6 minutes The cleaning system is equipped with an internal by...

Страница 9: ...hut off inlet water supply and disconnect garden hose 4 Remove BACK FLOW PREVENTER from supply faucet by inserting nail or small pin in the side hole on preventer Press in to unlock the preventer and...

Страница 10: ...ce to pump seals or valves becomes necessary See Cleaning System Parts List DRAINING AND ADDING OIL 1 Remove chemical injector knob and suc tion tube by pulling upward 2 Unscrew unloader knob counterc...

Страница 11: ...oader assembly from underside and pull away from crankcase Figure B 5 The discharge adapter seats may stay with either the discharge or inlet manifold By inserting two opposing screwdrivers between ad...

Страница 12: ...ge to the inlet man ifold Figure C 4 Next remove ceramic plunger with thumb or soft tool from backside of inlet manifold Figure D 5 The high pressure seal may stay with the plunger or remain in inlet...

Страница 13: ...gers with seals into ports with metal seal side into mani fold Press into posi tion using the larger I D end of discharge adapter seat Fig D 6 Carefully install manifold over plunger rod ends and slow...

Страница 14: ...ch o rings Figure D 7 Carefully guide manifold with adapters over plunger rod ends and press into inlet manifold Figure E 8 Replace six 6 socket head screws and torque to specifications See TORQUE CHA...

Страница 15: ...tall a new unloader remove discharge fitting with check valve and spring from the unloader Reinstall spring then check valve into injector Remount o ring into injector fit ting and thread into unloade...

Страница 16: ...Mount Bolt Assy 1 31 34667 34667 34667 34667 Quick Disconnect Assembly Hose to Unit 1 32 34326 34326 34326 34326 Elbow 90 3 8 NPTF 1 33 7193 7193 7194 7194 Adjustable Chemical Injector See pg 19 1 34...

Страница 17: ...17 CLEANING SYSTEM EXPLODED VIEW MODEL 2X1000 2X1500 3X1000 3X1250...

Страница 18: ...ll Models 3 8 44857 AL Cover Bearing Inner All Models 1 10 14044 NBR O Ring Bearing Cover All Models 1 11 44859 NBR Seal Oil All Models 1 15 14488 STL Bearing Ball Inner All Models 1 20 44863 ZZ Rod C...

Страница 19: ...S LIST Item P N MATL Description Model Used Qty 471 33949 NY Cap Adjustment All Models 1 472 32941 BB Hose Barb Adjustment All Models 1 473 33503 NBR O Ring Hose Barb All Models 1 474 33500 S Spring A...

Страница 20: ...LS Pump noise Pump sucking air Check that hoses and fittings are air tight Valves worn or dirty Clean or replace See MAINT OF THE PUMP SEALS Worn bearings Consult factory Water too hot Reduce temperat...

Страница 21: ...counterclockwise then incorrectly adjusted slowly clockwise to proper soap flow Dried soap or other chemical buildup Blow compressed air into injector barb to in injector free ball Check ball stuck Cl...

Страница 22: ...tion and assembly Common to all models Standard 34374 Optional 34385 Hose to Hose Q D 34380 3 foot clear plastic chemical hose easily slips over the chemical injector barb to visually monitor chemical...

Страница 23: ...may be added to the gun with exten sions for added reach in cleaning walls truck tops and other hard to each areas 19 5 33221 Lance extension with chemical dispenser and unique agitator sprays thick f...

Страница 24: ...CAT PUMPS 1681 94th Lane N E Minneapolis MN 55449 Phone 763 780 5440 Fax 763 780 2958 PN 34875 Rev P 10 00...

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