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Best Hoist Material Winch

Operation and Maintenance Manual

135062 rev01, 31AUG2020

Table of Contents

PARTS IDENTIFICATION

INTRODUCTION to WINCH APPLICATIONS

APPLICATION RESTRICTIONS

WINCH INSTALLATION and OPERATION

POWER DRIVE APPLICATIONS

TRAINING / INSPECCTION

MAINTENANCE LUBRICATION and STORAGE

SPECIFICATIONS

10.

RISK ASSESSEMENT

11.

WINCH INSPECTION LOG

12.

WINCH LINE INSPECTION LOG

13.

SERVICE INTERVAL RECORD

Содержание Best Hoist 60138

Страница 1: ...132062 rev01 Material Winches This manual applies to the following Pt s 60138 60521 60523 Both Fixed Handle and Power Drive Models Operation Maintenance Manual Material Winch Rated for 400 lbs 181 kg...

Страница 2: ...TIFICATION 2 INTRODUCTION to WINCH APPLICATIONS 3 APPLICATION RESTRICTIONS 5 WINCH INSTALLATION and OPERATION 6 POWER DRIVE APPLICATIONS 7 TRAINING INSPECCTION 8 MAINTENANCE LUBRICATION and STORAGE 9...

Страница 3: ...nk Handle Spring Retainer Disc 12 RHS Cover 13 RHS Cover Label 14 LHS Cover 15 Crank Handle Spring 16 Removable Handle Assembly 17 Brake Wear Indicator Window Retainer Clip 18 Crank Handle Spring Reta...

Страница 4: ...ed to 2 5 MATERIAL HANDLING The winch may be used for the raising and lowering of tools equipment and other material not exceeding the rated Working Load Limit of the winch Be aware of and follow the...

Страница 5: ...d by Tuff Built Products Inc Other applications must be designed installed and used under the supervision of a Qualified Person All installations must be approved by a Qualified Person 5 1 WINCH INSTA...

Страница 6: ...e that the snap hook operates smoothly and fully locks when attached Retract the winch line until the line is snug and have the worker slowly lift their feet off the ground to verify system integrity...

Страница 7: ...6 Corded 120V AV Figure 9 page 12 10 13 6 600 400 Milwaukee Right Angle Drill Model 0721 21 Cordless 28V DC Figure 10 page 13 40 54 2 300 Not permitted Milwaukee Hole Hawg Drill Model 1676 6 Corded 12...

Страница 8: ...duction to allow use of a higher speed lower torque drill if desired Rescue Material Handling 400 lbs 181 kgs Work Positioning Figure 9 Direct Drive Configuration using a 4 1 gear reduction assembly P...

Страница 9: ...fully read and understand this manual and any other instruction manual s related to the system being used or have the instructions explained to them before using this equipment 7 INSPECTION 7 1 DAILY...

Страница 10: ...abels see Figure 5 Replacement labels are available from your dealer by ordering the part number shown on each label Note Not all labels shown may be present on your winch as some are related to stand...

Страница 11: ...for repair prior to further use 7 1 5 Crank Handle Rotation Direction and Ratchet Operation Check the direction of crank handle rotation to verify that the winch line is extended by cranking the winch...

Страница 12: ...ft 393 7 revolutions of the crank hub drive for a 131 0 ft use or 40m x 10 revolutions pre cranks hub drive per 1m 400 revolutions of the crank hub drive for a 40m use The Service interval of the Pro...

Страница 13: ...tory authorized service center for repair Check the function of the locking mechanism for free operation and make sure that the gate cannot be opened without first depressing the keeper Lubricate the...

Страница 14: ...the individual elements that make up a wire rope A number of wires are laid together to form strands b and then a number of strands are laid together around the core c to form the wire rope d Figure...

Страница 15: ...spatter or apparent loss of lubrication Excessive contamination which can prevent lubrication from penetrating the wire rope increasing internal friction and corrosion A wire rope winch line exhibiti...

Страница 16: ...1 as part of the annual inspection or more frequently as required when used is under harsh conditions Lubrication of the wire rope if so equipped snap hook crank handle knob and brake pads should be p...

Страница 17: ...al Always inspect before using equipment that has been stored for any extended period of time 9 SPECIFICATIONS This winch is constructed primarily of zinc plated steel with an additional sealant coati...

Страница 18: ...Low 2 Minor 3 Moderate 4 Major 5 High Description Risk of OPERATION EQUIPMENT Level Moving parts hazard internal Rotating winch parts Risk of injury 2 1 Operation Untrained Inexperienced Impatience op...

Страница 19: ...Best Hoist Material Winch Operation and Maintenance Manual 19 135062 rev01 31AUG2020 This page intentionally left blank...

Страница 20: ...______ INSPECTION ITEM PASS FAIL DETAILS LOCATION of DAMAGE DISPOSITION REPAIRED SCRAPPED APPROVED FOR USE BY Physical Damage to Winch or Mounting Brackets Missing Loose or Damaged Parts or Fasteners...

Страница 21: ...ge Corrosion Chemical Damage Broken Wires Fatigue Damage Abrasion Damage Broken Wires Bulges in Wire Rope Diameter Reduction in Wire Rope Diameter Heat Electrical Arc Damage Excessive Contamination In...

Страница 22: ...62 rev01 31AUG2020 13 SERVICE INTERVAL RECORD Record usage information to determine service intervals See page 16 for information on determining usage Date Distance Down Distance Up Revolutions per Us...

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