12
PROCESSOR MAINTENANCE
Regular maintenance is the key to long equipment life and safe operation. It is very
important that these maintenance functions be performed as described below.
SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS
(pages 3-6 of this manual)
BEFORE BEGINNING ANY PROCESSOR MANTENANCE OPERATION
IMPORTANT
The flail tube on this machine is a fully balanced assembly. If for any reason the flails must be removed,
they must be returned
to the
same position
they were taken from. If this is not done a balance problem
will result in causing machine vibration. Number flails and inserts and their positions before you do any
work.
BEFORE FIRST USE
Inspect the attachment for shipping damage. If damage does exist, do not operate until the damaged parts
have been replaced or repaired.
BEFORE EACH USE
Check for loose or badly worn parts.
Conveyor chain should be adjusted to allow chain slack 1” (2.54 cm) to 1½” (3.8 cm).
Make sure that all hydraulic fittings are tightened and that there are no leaks in any fittings or hoses.
Inspect rotor and all rotating parts for twine or wire build-up.
Check for cylinder wear and broken flails and flail bracket wear. Replace with new “
Boss
” flails to keep
machine in balance.
Make sure that all safety signs are in place, are clean and are legible.
SEE THE SAFETY SIGN SECTION
(page 6)
AFTER EVERY 10 HOURS OF OPERATION
Grease all roller bearings. (
refer to diagram on page 10)
Inspect and tighten Allen screws on bearing.
PROCESSOR SERVICE
SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS
(
pages 3-6 of this manual)
BEFORE BEGINNING ANY PROCESSOR SERVICE.
WARNING
Hydraulic fluid under pressure can penetrate skin, resulting in serious injury or death.
Always relieve hydraulic pressure before disconnecting lines.
Shut off engine, set parking brake and relieve hydraulic pressure before connecting or
disconnecting hydraulic lines. Refer to your power unit’s manual for instruction on how to
relieve hydraulic pressure in lines.
Before applying pressure to the system, be sure that all connections are tight and be sure there
are no damaged hoses, lines or fittings.
Wear safety glasses and use metal or wood when searching for leaks. Do not use your hands.
WARNING
Before servicing the loader, remove the attachment
and make certain the lift arms are lowered to their lowest position
or that the arms are supported by the mechanical lock up devices (if the machine is so equipped).
Steam-clean the power unit before any installation is made to the hydraulic system.
Remove any attachment from the power unit and position on a level surface.
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