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-12-

 Storage

When the pump is out of use for an extended period, wash it and dry it thoroughly, then 

store it indoors.

Note:

 Always run a test operation before putting the pump back into service.

Oil Inspection and Oil change

Note:

 Worn oil and other waste products should be disposed of by a 

qualified agent, in accord with applicable laws. The oil plug packing 

should be replaced each time the oil is inspected or changed.

Inspecting Oil

Remove the oil plug and tilt the pump to drain a small of oil. If 

the oil is milky white or has water mixed in with it, the mechani-

cal seal may faulty . In this case the pump will need to be disas-

sembled and repaired.

Replacing oil

Remove the oil plug and drain all the oil, then replace it with the 

specified amount.

Hex. Wrench
Oil Plug

Packing

Oil Inlet

LSC1.4S

155

Pump Model Oil Quantity(ml)

LSP1.4S

150

Replacement parts

The table lists the parts that need to be replaced periodically. Replace these using the rec-

ommended frequency as a guideline.

Note:

 These parts should be replaced after every 2,000 hours of operation, or when a problem is 

detected.

Mechanical Seal

Part

Replacement condition

Lubricant ; Turbine Oil VG 32 (non-additive)

Packing

V-Ring

Shaft sleeve

When oil is discolored.

Every 2,000 hours or 12 mouths, whichever comes first.

Each time pump is disassembled or inspected.

When the lip is worn, and each time pump is disassembled or inspected.

When it becomes worn.

Swing check valve

When the shutoff function decreases

 Prior to Disassembly and Reassembly

WARNING

  Before disassembling the pump, first detach the cabtyre cable from the 

receptacle or terminals, after making certain the power supply (circuit 

breaker, etc.) is turned off. To avoid electrical shock, do not work with wet 

hands. Never check the operation of any parts (to check the rotation of 

the impeller) by turning on the power while the unit is partially assembled. 

Failure to observe these precautions may result in serious accident.

 

Do not disassemble or repair any parts other than those designated here. 

If repairs are necessary in any other than the designated parts, consult 

with your nearest dealer or Tsurumi representative. Improper repairs can 

result in electrical leakage, electrical shock, fire, or water leaks.

 

After reassembly, always perform a test operation before resuming use 

of the pump. Improper assembly will cause the pump to malfunction, 

resulting in electric shock or water leaks.

The procedure for disassembly and reassembly is shown here to the extent necessary for 

impeller replacement. A specialized environment and facilities are necessary for work on 

the mechanical seal and the motor parts. Contact your nearest dealer or Tsurumi repre-

sentative in the event such repairs are necessary.

8 DISASSEMBLY AND REASSEMBLY PROCEDURE

Содержание LSC Series

Страница 1: ...17236733 B 10011 5 OPERATION MANUAL LSC Submersible Residue Dewatering Pump LSP Self Priming Residue Dewatering Pump TSURUMI MANUFACTURING CO LTD ...

Страница 2: ...an accident In the event of a malfunction or an accident the manufacturer will not assume any liability After reading this Operation Manual keep it in a location that is easily accessible so that it can be re ferred to whenever information is needed while operating the equipment CONTENTS 1 BE SURE TO READ FOR YOUR SAFETY 1 2 PART NAMES 4 3 PRIOR TO OPERATION 5 4 INSTALLATION 6 5 ELECTRICAL WIRING ...

Страница 3: ... the categories pertain to safety related items and as such must be observed carefully WARNING CAUTION NOTE Explanation of Symbols 1 BE SURE TO READ FOR YOUR SAFETY Do not operate the product under any conditions other than those for which it is speci fied Failure to observe the precaution can lead to electrical leakage electrical shock fire or water leakage etc CAUTION Frequency Voltage PRECAUTIO...

Страница 4: ...lure to do so may lead to a serious accident Do not operate the product under any voltage other than described on the nameplate with the voltage variation limit within 10 If it is operated with a generator it is strongly suggested not to operate other equipment with the same generator Failure to observe this caution may cause malfunction and breakdown of the product which may lead to electrical le...

Страница 5: ...r where it was purchased or Tsurumi representa tive Continuing to operate the product under abnormal condi tions may result in electrical shock fire or water leakage Do not disassemble or repair any parts other than those designated in the operation manual If repairs are necessary in any other than the designated parts consult with the dealer where it was purchased or Tsurumi representa tive Impro...

Страница 6: ...icant Oil casing V Ring Stand Shaft Sleeve Impeller Suction Cover Cabtyre Cable Wear Ring Suction Hose Suction Attachment Hose Coupling Priming Plug Oil Plug Pump Casing Bottom Plate Dischage Connection Mechanical Seal Oil Lifter Lubricant Oil casing V Ring Inlet Check Valve Shaft Sleeve Impeller Suction Cover Air Inlet Strainer Cabtyre Cable 2 PART NAMES ...

Страница 7: ...and Temperature Cleaning Water Water on floor Puddles LSC1 4S Residual water Puddles LSP1 4S 0 40 C Pump Impeller Semi Vortex Type Shaft Seal Double Mechanical Seal Bearing Shielded Ball Bearing Specifications Dry Submersible Induction Motor 2 Pole Insulation Class E Protection System built in Miniature Protector Turbine Oil ISO VG32 non additive Lubricant Connection Hose Coupling Motor Stadard Sp...

Страница 8: ... shown below Maximum allowable water pressure 0 2MPa 2kgf cm2 discharge pressure during use 4 INSTALLATION Preparation for Installation Before installing the pump at a work site you will need to have the following tools and in struments ready AC voltmeter AC ammeter clamp on type Bolt and nut tighteners Power supply connection tools screwdriver or box wrench Note Please read also the instructions ...

Страница 9: ...ome twisted Failure to observe these precautions could cause the rope or chain to break and the pump to fall and break which could lead to personal injury Note On cabtyre cable handling see at electrical Wiring CAUTION Operating the pump when the inlet is blocked with debris will result in excessive noise and vibration which can cause the pump to malfunction leading to electrical leakage and shock...

Страница 10: ...NG Before connecting leads to the terminal strip make certain the power supply is turned off circuit breaker etc to avoid electrical shock shorting or unexpected starting of the pump leading to injury WARNING Before inserting the power supply plug make certain the power supply is turned off circuit breaker etc to avoid electrical shock shorting or unexpected starting of the pump leading to injury ...

Страница 11: ...fire Do not allow the cabtyre cable leads or power supply plug to become wet Make sure the cable does not become excessively bent or twisted and does not rub against a structure in a way that might damage it Power Source Single Phase LSC LSP Red Brown Blue Green Yellow White Green Green White Red Blue Ground Miniature Protector Black Main coil Aux coil Capacitor Motor Protection system The pump is ...

Страница 12: ...est operation or if it is desired to start the pump when the remaining water level is low pour in clean water from the hose coupling Approximately 2 5 liter of priming water is required Model LSP Remove the priming plug at the top of the pump and pour in clean water right up to the top then replace the priming plug and tighten it Approximately 1 8 liter of priming water is required 2 Run the pump ...

Страница 13: ... cause water to reverse its flow or the priming water to flow out NOTE See below on OIL inspection and oil change Changing oil NOTE Specialized know how is required for inspecting and replacing the mechanical seal Consult with your nearest dealer or Tsurumi representative Overhaul NOTE Consult with your nearest dealer or Tsurumi representative regarding overhauls Swing check valve inspection LSC C...

Страница 14: ...t Each time pump is disassembled or inspected When the lip is worn and each time pump is disassembled or inspected When it becomes worn Swing check valve When the shutoff function decreases Prior to Disassembly and Reassembly WARNING Before disassembling the pump first detach the cabtyre cable from the receptacle or terminals after making certain the power supply circuit breaker etc is turned off T...

Страница 15: ...ure that the impeller rotates smoothly and that it does not interfere with the suction cover Disassembly Diagram LSC1 4S Disassembly Procedure Note Before disassembling be sure to drain the oil 1 Removing the suction cover and the pump casing Remove the hex bolts and the sealing washers from under the bottom plate and remove the bottom plate from the pump unit Then use a wrench to remove the hex b...

Страница 16: ...ng Pump Casing Suction Cover Viewed from Undermeath Inlet Inlet Reassembly can be performed by reversing the steps for dis assembly paying attention to the following points Note Replace the packing each time this operation is per formed Replace any other worm or damaged part as well 1 Mount the V Ring on the Shaft Sleeve as shown in the diagram Do not lubricate the surface where the V Ring contact...

Страница 17: ...alve and or the bottom plate 1 The swing check valve and or the lip on the bottom plate is worn After the pump stops the priming water flows out Problem Possible cause Countermeasure LSC 1 Contact the electric power company or an electrical repair shop to take action 2 Inspect the pump unit and remove the debris 1 No proper power is supplied power outage etc 2 Pump is jammed with debris causing th...

Страница 18: ... product by disassembling it presorting the contents and sending them to the waste material treatment site Remarks Purchase date Manufacturing number Product model The following information is required when ordering repairs or making other inquiries ...

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