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TE200/TE210/TE300/TE310 Series
Bar Code Printer Service Manua

TABLE OF CONTENT

1. OVERVIEW ...................................................................................................................... 1

1.1 Front View ..................................................................................................................... 1

1.2 Interior View .................................................................................................................. 2

1.3 Rear View ...................................................................................................................... 3

2. ELECTRONICS ............................................................................................................... 4

2.1 Summary of Board Connectors ................................................................................. 4

2.2 Pin Configuration ....................................................................................................... 10

3. MECHANISM ................................................................................................................. 12

3.1 Replacing the Print Engine Mechanism ................................................................. 12

3.2 Replacing the Main Board ........................................................................................ 15

3.3 Replacing the Stepping Motor Module ................................................................... 16

3.4 Replacing the Gap Sensor Module ......................................................................... 17

3.5 Replacing the Black-mark Sensor Module ............................................................ 19

3.6 Replacing the Platen Roller Assembly ................................................................... 20

3.7 Replacing the Print Head Module............................................................................ 21

3.8 Installing the Cutter Module (TE210/TE310 Series option) ................................. 24

3.9 Installing the Peeler Module (TE210/TE310 Series option) ................................. 26

3.10 Replacing the Key Module (LED Module/Option) ............................................... 28

3.11 Replacing the Print Head Open Sensor Assembly ............................................. 29

3.12 Replacing the Encoder Assembly ......................................................................... 31

3.13 Replacing the Label Guide Module ....................................................................... 34

3.14 Replacing the Wi-Fi module Assembly (TE210/TE310 Series option) ............. 37

4. TROUBLESHOOTING .................................................................................................. 39

4.1 LED Status .................................................................................................................. 39

4.2 Print Quality ................................................................................................................ 40

5. MAINTENANCE ............................................................................................................ 43

UPDATE HISTORY ........................................................................................................... 45

Содержание TE200 series

Страница 1: ...i TE200 TE210 TE300 TE310 Series SERVICE MANUAL THERMAL TRANSFER DIRECT THERMAL BAR CODE PRINTER ...

Страница 2: ...5 Replacing the Black mark Sensor Module 19 3 6 Replacing the Platen Roller Assembly 20 3 7 Replacing the Print Head Module 21 3 8 Installing the Cutter Module TE210 TE310 Series option 24 3 9 Installing the Peeler Module TE210 TE310 Series option 26 3 10 Replacing the Key Module LED Module Option 28 3 11 Replacing the Print Head Open Sensor Assembly 29 3 12 Replacing the Encoder Assembly 31 3 13 ...

Страница 3: ...1 TE200 TE210 TE300 TE310 Series Bar Code Printer Service Manual 1 OVERVIEW 1 1 Front View 1 LED indicator 2 Feed Pause button 3 Top cover open tab 4 Paper exit chute 1 2 4 3 ...

Страница 4: ...ibbon supply hub 9 Platen roller 3 Ribbon rewind hub 10 Black mark sensor 4 Ribbon rewind spindle 11 Gap sensor 5 Print head release button 12 Media guide 6 Fixing tabs 13 Media guide hub 7 Media supply spindle 14 Print head WARNING HAZARDOUS MOVING PARTS KEEP FINGERS AND OTHER BODY PARTS AWAY OPEN 6 5 1 3 4 7 13 12 8 14 9 11 2 10 ...

Страница 5: ...r to the product specification for the interfaces availability Recommended SD card specification SD card spec SD card capacity Approved SD card manufacturer V1 0 V1 1 microSD 128 MB Transcend Panasonic V1 0 V1 1 microSD 256 MB Transcend Panasonic V1 0 V1 1 microSD 512 MB Panasonic V1 0 V1 1 microSD 1 GB Transcend Panasonic V2 0 SDHC CLASS 4 microSD 4 GB Panasonic V2 0 SDHC CLASS 6 microSD 4 GB Tra...

Страница 6: ...4 TE200 TE210 TE300 TE310 Series Bar Code Printer Service Manual 2 ELECTRONICS 2 1 Summary of Board Connectors Main board for TE200 TE300 Series 2 3 4 5 6 7 11 9 12 14 13 10 8 15 1 ...

Страница 7: ... Pin Description Voltage 1 Power 3 3V 2 Encoder signal 3 3V 3 GND 0V 8 Gap sensor emit connector Pin Description Voltage 1 Power 3 3V 2 Gap sensor emitter Emitter on 2 1 2 3V Emitter off 2 6 2 8V 9 Gap sensor receive connector Pin Description Voltage 1 Power 3 3V 2 Gap sensor receiver AD 0 3 3V 10 ESD_GND_PIN Pin Description Voltage 1 GND 0V 2 GND 0V 11 BM sensor connector ...

Страница 8: ...ver A D 0 3 3V 12 Key LED connector Pin Description Voltage 1 POWER 3 3V 2 LED Green LED light on 1 1 1 4V LED light off 1 6 1 9V 3 LED Red LED light on 1 4 1 7V LED light off 1 8 2 1V 4 KEY 0V Push key 3 3V Stand by 5 GND 0V 13 Head open sensor connector Pin Description Voltage 1 Head open switch 0V Head close 3 3V Head open 2 GND 0V 14 KPZ 108 8TAE1 TSCA 15 Step motor connector ...

Страница 9: ...10 Series Connector Description Remark 1 Power switch connector SW1 2 Power supply 24V DC connector DCIN1 3 USB Device connector USB1 4 USB Host connector USB2 5 RS 232C connector RS1 6 Ethernet connector LAN1 7 RTC battery connector BT1 1 2 4 5 7 8 9 12 10 11 14 16 15 17 18 19 20 21 13 3 6 ...

Страница 10: ...tage 1 Head open switch 0V Head close 3 3V Head open 2 GND 0V 10 Gap sensor receiver connector CON5 Pin Description Voltage 1 Power 3 3V 2 Gap sensor receiver AD 0 3 3V 11 GAP sensor connector for Transmit signals CON20 Pin Description Voltage 1 Power 3 3V 2 Gap sensor emitter Emitter on 2 1 2 3V Emitter off 2 6 2 8V 12 Wi Fi Bluetooth connector CON13 13 Buzzer Factory option BZ1 14 ESD_GND_PIN JP...

Страница 11: ...sensor emitter Emitter on 2 1 2 3V Emitter off 2 6 2 8V 4 Peel sensor receiver AD 0 3 3V 5 GND 0V 18 ESD_GND_PIN JP2 Pin Description Voltage 1 GND 0V 2 GND 0V 19 Cutter connector CON6 Pin Description Voltage 1 Cutter power 24V 2 GND 0V 3 Cutter direction 0V Cutter positive cut 5V Cutter negative cut 4 Cutter enable 0V Cutter work 5V Cutter stop 5 Cutter position sensor switch 0V Cutter stop 3 3V C...

Страница 12: ...al 2 2 Pin Configuration USB PIN CONFIGURATION 1 N C 2 D 3 D 4 GND TE210 TE310 Series only RS 232C PIN CONFIGURATION 1 5 V 2 TXD 3 RXD 4 CTS 5 GND 6 RTS 7 N C 8 RTS 9 N C USB Device PIN CONFIGURATION 1 N C 2 D 3 D 4 GND USB Host PIN CONFIGURATION 1 5V 2 D 3 D 4 GND ...

Страница 13: ...11 TE200 TE210 TE300 TE310 Series Bar Code Printer Service Manual Ethernet PIN CONFIGURATION 1 Tx 2 Tx 3 Rx 4 N C 5 N C 6 Rx 7 N C 8 N C ...

Страница 14: ... power adapter before replacing parts 3 1 Replacing the Print Engine Mechanism 1 Open the printer top cover by pressing the top cover open tabs located on each side of the printer 2 Remove the four screws on media holder and disengage it 3 Remove the two screws on the print engine which besides the platen roller Screws Screws ...

Страница 15: ...lease remove the screw and all of the cables connected to the main board and disengage the print engine 5 Push the print engine forward and leave the slots then lift it up to disconnect the print cover assembly 6 Reassemble the parts in the reverse procedure Slots Screw ...

Страница 16: ...nual Print engine mechanism measurements Bottom view Note 1 All dimensions in millimeters 2 There are 4 location holes in this print engine mechanism the fixing location holes are marked in red on bottom view drawing which can be fixed by the customer s reference ...

Страница 17: ...300 TE310 Series Bar Code Printer Service Manual 3 2 Replacing the Main Board 1 Please refer to the section 3 1 to remove the print engine 2 Remove replace the main board 3 Reassemble the parts in the reverse procedure ...

Страница 18: ...rint engine mechanism 2 Turn the print engine mechanism upside down and the stepping motor is installed below as indicated 3 Remove the three screws on the left side lower cover and open it 4 After the stepping motor left side lower cover opened please remove the five screws as indicated to disengage the stepping motor module Screws Screws Stepping Motor ...

Страница 19: ...motor module 7 Reassemble the parts in the reverse procedure 3 4 Replacing the Gap Sensor Module 1 Please refer to the section 3 1 to remove the print engine 2 Turn the print engine upside down and remove the screw as indicated 3 Remove replace the gap sensor receiver Screw on Gap Sensor receiver Gap sensor receiver Fixed position shift 4 mm to right Steeping motor module ...

Страница 20: ...e the three screws on lower print engine right side cover as indicated and open it Cable of gap sensor emitter black with red 5 Remove replace the gap sensor emitter 6 Reassemble the parts in the reverse procedure Gap sensor transmitter Cable of gap sensor transmitter Screws ...

Страница 21: ...3 5 Replacing the Black mark Sensor Module 1 Please refer to the section 3 3 to remove the stepping motor module 2 Open the Mylar film cover and remove the screw on the black mark sensor module 3 Remove replace the black mark sensor module Mylar film Black mark sensor ...

Страница 22: ...oller Assembly 1 Open the printer top cover then push the print head release button to open the print head mechanism 2 Remove the lower front panel 3 Disengage the platen roller by pulling out the tabs located on each side Rotate the tabs into the upward position see pictures below Note The white mark is the default setting of tab position ...

Страница 23: ...g upward to remove replace the platen roller assembly 5 Reassemble the parts in the reverse procedure 3 7 Replacing the Print Head Module 1 Open the printer top cover and press the print head release button to open the print head mechanism Default setting Platen roller module ...

Страница 24: ...engage the print head module by push it forward and leave the slots as indicated 3 Disconnect the ground line green cable and print head harness 4 Push down and release the print head bracket hooks as indicated Slots Print head bracket hooks Ground line Print head harness ...

Страница 25: ...ight side and open the print head bracket as pictured 6 Remove Replace the print head assembly 7 Reassemble the parts in the reverse procedures Note If the print quality became poor after changed the print head please switch the calibration on the print head engine to adjust the print quality Print head assembly Front tab ...

Страница 26: ...er top cover by pressing the top cover open tabs located on each side of the printer 2 Push the print head release button to open the print head mechanism 3 Remove the lower front panel 4 Insert the cable and ground line of cutter module through the hole as indicated to the main board 5 Remove the four screws on media holder and disengage it ...

Страница 27: ...ce Manual 6 Connect the cable and ground line to the socket on main board as indicated 7 Push down the cutter module and fix on the lower front panel location hole 8 Complete the installation of cutter module 9 Reassemble the parts in the reverse procedures ...

Страница 28: ...e printer top cover by pressing the top cover open tabs located on each side of the printer 2 Push the print head release button to open the print head mechanism and remove the lower front panel 3 Insert the cable of peeler module through the hole as indicated to the main board 4 Remove the four screws on media holder and disengage it ...

Страница 29: ...le to the socket on main board as indicated 6 Push down the peeler module and fix on the lower front panel location hole 7 Close the print head mechanism and printer cover 8 Close the media cover and complete peeler module installation 9 Reassemble the parts in the reverse procedures ...

Страница 30: ...lease refer to the section 3 1 to take out the print engine mechanism 2 Remove the three screws on right side upper cover and open it 3 After the right side upper cover opened please disengage the LED module 4 Remove the two screws and cable on the LED key module 5 Remove replace the LED key module Screws Screws Cable ...

Страница 31: ...he reverse procedures 3 11 Replacing the Print Head Open Sensor Assembly 1 Please refer to the section 3 1 to remove the print engine 2 Disconnect the three screws to remove the right side lower cover 3 Remove the print head open sensor by disengage the screw and cable black as indicated Screws ...

Страница 32: ...30 TE200 TE210 TE300 TE310 Series Bar Code Printer Service Manual Print Head Open Sensor 4 Reassemble the parts in the reverse procedure ...

Страница 33: ...Service Manual 3 12 Replacing the Encoder Assembly 1 Please refer to Ch 3 1 to uninstall the print engine mechanism 2 Open the print engine mechanism and then turn to left side to disconnect six screws as indicated to remove upper and lower cover Screws ...

Страница 34: ...00 TE310 Series Bar Code Printer Service Manual 3 Remove the screw on the Encoder assembly 4 Push the latch on ribbon base hinge to left side pull out the ribbon base hinge and remove the Encoder assembly Screw PUSH Slot ...

Страница 35: ... Service Manual Loading path 5 Reassemble the parts in the reverse procedure Note 1 Please install the Encoder assembly through the loading path as indicated 2 When installing ribbon base hinge please insert the cable across the slot as indicated Slot ...

Страница 36: ... label guide L Left R Right Label guide shaft 2 Check label guide shaft direction The bottom side has round marks as indicated 3 Place the label guide shaft as below The round mark is at the bottom side Please notice about the placement position 1 2 and 3 at right side and left side L Left R Right Bottom of label guide shaft 1 2 3 1 2 ...

Страница 37: ...10 TE300 TE310 Series Bar Code Printer Service Manual 4 Push the label guide R and L to the shaft 5 Push the label guide R and L to the shaft and touch the cover 6 Push the label guide R and L upward L Left R Right ...

Страница 38: ...6 TE200 TE210 TE300 TE310 Series Bar Code Printer Service Manual 7 Push the label guides to the end of center 8 Check if the shaft is fit to the fix hole of the mechanism 9 Install the knob to the shaft ...

Страница 39: ...ng the Wi Fi module Assembly TE210 TE310 Series option 1 Please refer to the section 3 1 to remove the print engine 2 Remove the three screws on lower print engine right side cover as indicated and open it 3 Remove the Wi Fi module assembly cable on main board as indicated Screws ...

Страница 40: ... Fi module assembly as indicated 6 Remove Replace the Wi Fi module assembly with antenna 7 Reassemble the parts in the reverse procedure Note 1 The Wi Fi module and bluetooth are not coexistence 2 When install the Wi Fi module assembly with antenna please follow the cable loading path as shown Wi Fi module assembly Wi Fi module assembly with antenna cable loading path Antenna with cable ...

Страница 41: ...en Check both power connections from the power cord to the power supply and from the power supply to the printer power jack if they are connected securely Solid Green ON The printer is ready to use No action necessary Green with blinking Pause The printer is paused Press the FEED button to resume for printing Red with blinking Error The out of label or ribbon or the printer setting is not correct ...

Страница 42: ... from DiagTool shows Paper Jam Gap black mark sensor sensitivity is not set properly sensor sensitivity is not enough Calibrate the gap black mark sensor Make sure label size is set properly Set label size exactly as installed paper in the labeling software or program Labels may be stuck inside the printer mechanism near the sensor area Remove the stuck label Poor Print Quality Ribbon and media is...

Страница 43: ...e the supported capacity microSD card Insert the microSD card again The supported microSD card spec and the approved microSD card manufacturers please refer to section 1 3 Skip labels when printing Label size is not specified properly Sensor sensitivity is not set properly The media sensor is covered with dust Check if label size is setup correctly Calibrate the sensor by Auto Gap or Manual Gap op...

Страница 44: ...t Media feeding is incorrect Please set the suitable density to have good print quality Make sure the label guide touch the edge of the media guide Gray line on the blank label The print head is dirty The platen roller is dirty Clean the print head Clean the platen roller Irregular printing The printer is in Hex Dump mode Turn off and on the printer to skip the dump mode ...

Страница 45: ... Head 1 Always turn off the printer before cleaning the print head 2 Allow the print head to cool for a minimum of one minute 3 Use a cotton swab Head cleaner pen and 100 ethanol to clean the print head surface Clean the print head when changing a new label roll Platen Roller 1 Turn the power off 2 Rotate the platen roller and wipe it thoroughly with 100 ethanol and a cotton swab or lint free clot...

Страница 46: ... it Please use 100 Ethenol DO NOT use medical alcohol which may damage the printer head Regularly clean the print head and supply sensors once change a new ribbon to keep printer performance and extend printer life The maximum printing ratio per dot line is 15 for this printer To print the full web black line the maximum black line height is limited to 40 dots which is 5mm for 203 DPI resolution p...

Страница 47: ...y Kate 2018 5 4 Add Ch 3 13 Replacing the Label Guide Assembly Kate 2018 6 5 Add Ch 3 14 Replacing the Wi Fi module Assembly TE210 TE310 Series option Kate 2018 9 10 Revise Ch 3 8 Installing the Cutter Module TE210 TE310 Series option Revise Ch 3 9 Installing the Peeler Module TE210 TE310 Series option Kate 2019 3 21 Add note on Ch 5 MAINTENANCE Kate ...

Страница 48: ...Xindian Dist No 35 Sec 2 Ligong 1st Rd Wujie Township New Taipei City 23141 Taiwan R O C Yilan County 26841 Taiwan R O C TEL 886 2 2218 6789 TEL 886 3 990 6677 FAX 886 2 2218 5678 FAX 886 3 990 5577 Web site www tscprinters com E mail printer_sales tscprinters com tech_support tscprinters com TSC Auto ID Technology Co Ltd ...

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