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E605EN_01.DOC

Maintenance

5. Maintenance

Warning

Risk of injury from the battery!

Remove the battery when changing tools and before

performing any maintenance work on the machine.

Warning

Risk of injury due to repair work not being carried out
properly!
Machine does not work properly.

Repair work may only be carried out by a qualified technician.

Caution

Damage to property caused by blunt tools!
Machine overload.

Check tools regularly for wear. Sharp multi-edge cutters

ensure good cutting quality and protect the machine. Rotate
or replace multi-edge cutters in a timely fashion.

Maintenance point

Procedure and interval

Recommended
lubricant

Lubricant
order no.

Gearbox and gear head

After 100 operating hours, arrange for a trained
specialist to relubricate or to replace the
lubricating grease.

Lubricating
grease "G1"

0139440

Thread gear housing complete
and thread support plate
complete

Clean and lubricate as needed.

Lubricating
grease "G3"

0353969

Multi-edge cutters

Rotate or replace as needed.

Impeller Replace

required.

Rechargeable battery

Replace as necessary.

Maintenance points and maintenance intervals

Table 10

Содержание TruTool TKA 300

Страница 1: ...Operator s manual TruTool TKA 300 1A5 Recharger CLi English...

Страница 2: ......

Страница 3: ...electing 3 way multi edge cutters as tool 12 3 3 Utilizing radius tool and multi edge cutters as tools 13 3 4 Loading the rechargeable battery 14 3 5 Changing the battery 17 4 Operation 18 4 1 Working...

Страница 4: ...nce work Check the machine the rechargeable battery for damage each time before use Keep the machine dry and do not operate it in damp rooms Charge the exchangeable battery of the Li Ion Energy 28 V s...

Страница 5: ...ead Warning Risk of injury to hands Do not reach into the processing line with your hand Use both hands to hold the machine Warning Risk of injury from high temperature chips High temperature chips ar...

Страница 6: ...2 Description 1 Battery 2 Motor 3 On Off switch 4 Gear head 5 Multi edge cutter mount 45 complete 6 Support plate 7 Handle 8 Clamping lever 9 Dial ring 10 Spindle lock 11 Recharger CLi TruTool TKA 30...

Страница 7: ...s made of steel chromium steel aluminum aluminum alloys brass or plastic material PA6 Utilization in industry and trade Attachment of visible edges in plant and machine construction Rounding off of e...

Страница 8: ...hout power cord 700 g Technical data CLi recharger Vibration Specifications in accordance with EN 12096 Measured values in accordance with EN ISO 8662 10 Vibration value at the handle a 6 2 m s Uncert...

Страница 9: ...gth Material and tensile strength mm inch mm inch mm inch mm inch Steel 400 N mm Steel 600 N mm Steel 800 N mm Aluminum 250 N mm 2 6 1 3 0 9 5 2 0 102 0 051 0 035 0 205 2 1 1 1 0 7 4 2 0 083 0 043 0 0...

Страница 10: ...late and read by means of the number scale on the dial ring 1 Undo the clamping lever 1 2 Rotate the support plate 3 until the desired chamfer height can be read off the dial ring 2 The chamfer height...

Страница 11: ...1 DOC Setting work 11 The machine is adjusted in zero position during assembly Zero position means chamfer height zero The dial ring can be readjusted 2 1 1 Scale 2 Dial ring Zero position Dial ring F...

Страница 12: ...burring are useable for processing steel aluminum and aluminum alloys as well as plastic material suitable for machining chamfers at 45 There is an appropriate multi edge cutter for each material Tens...

Страница 13: ...aterial suitable for processing bevels with radius R2 or R3 There is an appropriate multi edge cutter for each material Tensile strength of the workpiece Radius Multi edge cutter Chamfer height mm Ste...

Страница 14: ...n the recharger or on the rechargeable battery The rechargeable battery is partially charged 50 at the time the rechargeable battery electric tool is delivered Condition The electric tool has been swi...

Страница 15: ...min depending on how far the rechargeable battery had been discharged beforehand The rechargeable battery is completely charged after 60 min The maximum charging current flows when the temperature of...

Страница 16: ...harger CLi Display Function red continuous Loading green continuous Rechargeable battery is full red blinking Rechargeable battery too warm cold flashing red and green Error in the rechargeable batter...

Страница 17: ...ing mechanism 1 together and pull out the exchangeable battery upwards Slide the exchangeable battery into the machine holder from above until the battery locks into place 1 locking mechanism Remove t...

Страница 18: ...pors that occur Caution Damage to property caused by blunt tools Machine overload Check tools regularly for wear sharp multi edge cutters provide good cutting performance and protect the machine Rotat...

Страница 19: ...hows the charging status Note The performance capacity of the rechargeable battery is available to only a limited extent at temperatures below 10 C The rechargeable battery shuts off automatically whe...

Страница 20: ...harging status 1 1 Charging status Rechargeable battery Li Ion Energy 28 V 1 Do not move the machine towards the workpiece until full speed has been reached 2 Machine the material When deburring or ch...

Страница 21: ...held with both hands in such a way that both hands are kept away from the processing point When deburring or chamfering the multi edge cutter mount 45 is inserted completely 1 Remove the machine from...

Страница 22: ...difference while doing so Working direction while machining the outer contour The following working direction must be maintained when machining inner contours The position of the machine makes no dif...

Страница 23: ...e cutters ensure good cutting quality and protect the machine Rotate or replace multi edge cutters in a timely fashion Maintenance point Procedure and interval Recommended lubricant Lubricant order no...

Страница 24: ...ng the tool 1 Set the socket wrench 4 to milling cutter 2 Plug the face wrench 3 into the corresponding bore hole on the socket wrench 3 Press the spindle lock while simultaneously rotating the face w...

Страница 25: ...en fixing screws to the multi edge cutter with a tightening torque 5 Nm 1 2 2 1 2 1 1 Fixing screw 2 3 way multi edge cutter 1 Loosen the fixing screws 1 and remove the multi edge cutters 2 2 Rotate m...

Страница 26: ...wear because otherwise the chamfer surfaces will not receive even machining 1 2 3 1 Multi edge cutter mount 2 Impeller 3 Hexagonal nut 1 Undo hexagonal nut 3 with single head wrench see Table 11 p 27...

Страница 27: ...cutter mount R 2 way with impeller 1227952 Spacer plate 1236998 Protective foil 5 pieces 1234851 Chip box 1236997 Impeller for thin sheet metal 1237451 Support plate small 1315258 Lubricating grease G...

Страница 28: ...number 2 Enter further order information Voltage data Quantity Machine type 3 Provide complete shipping information Correct address Desired delivery type e g air mail courier express mail ordinary fre...

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