
Rev G, June 6, 2019
9
Manual Number 9017899
SECTION 3 INSTALLATION PROCEDURES
3.1
GENERAL INFORMATION
This section contains interconnect diagrams, mounting dimensions and other information pertaining to the
installation of the TA202 Single and Dual USB Charger. After installation of cabling and before installation
of the equipment, ensure that power and ground are applied to the proper pins specified in Section 3.3.2,
Pin Assignment Information.
3.2
UNPACKING AND INSPECTING EQUIPMENT
When unpacking this equipment, make a visual inspection for evidence of any damage that may have
occurred during shipment. The following parts should be included:
a. High Power USB Charging Port
MCIA P/N 6430202-( )
b. Installation Manual
MCIA P/N 9017899
c. Connector Kit
MCIA P/N 9017960
i.
Mating Connector, 2-pin
ii.
Pins (4) (2 required, 2 spares)
iii.
Screws, #4-40 x 1/4 flat-head (2)
iv.
Screws, #4-40 x 5/16 flat-head (2)
Optional Equipment Available:
a. Front Mount Installation Kit
MCIA P/N 9017897
b. Instrument Mount Adapter Kit
MCIA P/N 9017947
c. Dual Rear Mount Installation Kit
MCIA P/N 9017958
d. Single Rear Mount Installation Kit
MCIA P/N 9019351-1
e. Dual Rear Mount Circular Cover Plate
MCIA P/N 9019384-2
f. Single Rear Mount Circular Cover Plate MCIA P/N 9019384-1
Equipment Not Provided:
a. Cable Harness Wire
See Section 3.3.1 for specifications
b. Circuit Breaker Recommendation
3 amp (2 amp may be sufficient for 28V aircraft)
3.3
CABLE HARNESS
Construct the cable harness following the instructions outlined below and per Figure 3.1.
Refer to Section 2: Pre-Installation Considerations, for routing precautions.
3.3.1 Wire Gauge Selection
Use of PTFE, ETFE, TFE, Teflon or Tefzel insulated wire is recommended for aircraft use.
The wire harness should utilize 20-24 AWG stranded wire. Refer to table 3.1 below.
Wire Gauge
Wire Length
20 AWG stranded wire
35 ft
22 AWG stranded wire
22 ft
24 AWG stranded wire
14 ft
Table 3.1
Wire Gauge and Length
Note: Pins should be crimped using Molex Hand Crimp Tool 63819-0000 (Preferred), 63811-2800
(obsolete) or 11-01-0200 (obsolete). See the Molex Hand Crimp Tool User Manual for crimp
procedures.