Tru-Weld TWP-2 Скачать руководство пользователя страница 4

 

3

 

 

Model:

 

TWP

2

 

The

 

TWP

2

 

incorporates

 

the

 

latest

 

solid

 

state

 

technology

 

into

 

a

 

compact

 

and

 

rugged,

 

portable

 

CD

 

Pin

 

Welder.

 

This

 

system

 

has

 

the

 

capacity

 

to

 

weld

 

pins

 

(including

 

cupped

 

head

 

pins)

 

up

 

to

  

10

gauge

  

and

 

CD

 

Studs

 

up

 

to

 

#10.

 

 

FEATURES

 

• 

Digital

 

DC

 

voltage

 

readout

 

(allows

 

for

 

more

 

accurate

 

and

 

repeatable

 

weld

 

settings).

 

• 

Cooling

 

fan

 

for

 

increased

 

efficiency.

 

• 

Dial

down

 

DC

 

voltage

 

setting

 

(no

 

need

 

to

 

turn

 

off

 

the

 

unit

 

when

  

reset

ting

 

to

 

a

 

lower

 

voltage).

 

• 

Only

 

15

 

amp

 

circuit

 

requirement

 

(unit

 

fused

 

@

 

15

 

amps).

 

• 

Power

 

output

 

@

 

lower

 

DC

 

voltage

 

requirements.

 

• 

Terminal

 

connections

 

on

 

the

 

capacitor

 

are

 

over

 

5/8”

 

in

 

diameter

 

for

 

a

 

good

 

seat

 

on

 

the

 

terminal

 

buss

 

bars

 

to

 

increase

 

reliability.

 

• 

The

 

terminal

 

connections

 

on

 

the

 

capacitor

 

have

 

1/4

28

 

socket

 

set

 

screws

 

inserted

 

into

 

each

 

one.

 

The

 

socket

 

set

 

screw

 

is

 

used

 

to

 

make

 

the

 

connec

tion

 

to

 

the

 

buss

 

bar.

 

This

 

eliminates

 

damaging

 

the

 

threads

 

in

 

the

 

alumi

num

 

connectors

 

of

 

the

 

capacitor,

 

ensuring

 

a

 

solid

 

connection.

 

• 

Rigid

 

internal

 

construction

 

connecting

 

the

 

entire

 

internal

 

unit

 

to

 

the

 

front

 

and

 

rear

 

panels

 

minimizes

 

the

 

opportunity

 

of

 

the

 

components

 

coming

 

loose

 

during

 

handling

 

or

 

operations.

 

• 

The

 

TWE

Pin

 

Welder

 

is

 

mounted

 

in

 

a

 

rugged

 

outer

 

case

 

for

 

greater

 

dura

bility,

 

texture,

 

and

 

appearance.

 

• 

The

 

TWE

Pin

 

Welder

 

weighs

 

in

 

at

 

about

 

12.5

 

pounds

 

for

 

ease

 

of

 

carrying.

 

• 

Comfortable

 

shoulder

 

strap

 

is

 

optional

 

with

 

the

 

unit.

  

 

PRODUCT FEATURES 

Содержание TWP-2

Страница 1: ...OPERATION MANUAL TWE Pin Welder Model TWP 2 TRU WELD EQUIPMENT COMPANY 6400 N HONEYTOWN ROAD SMITHVILLE OHIO 44677 330 669 2773 Revision 1 4 4 25 2011...

Страница 2: ...n including but not exclusive to the following Equipment which has been modified Equipment which has not been installed properly Equipment which has been used for purposes other than which it had been...

Страница 3: ...2 CONTENTS Section Description Pages 1 Product Features 3 2 Specifications 4 3 External Features 5 6 4 Safety 7 9 5 Setup and Welding 10 14 6 Testing Weld Settings 15 7 Inspecting The Weld 16...

Страница 4: ...over 5 8 in diameter for a good seat on the terminal buss bars to increase reliability The terminal connections on the capacitor have 1 4 28 socket set screws inserted into each one The socket set scr...

Страница 5: ...s Up to 10 DUTY CYCLE 16 20 pins per minute PRIMARY POWER 110 VAC 50 60Hz 15 Amp circuit or 220 VAC 50 60Hz 7 5 Amp circuit CHARGE VOLTAGE 35 110 VDC Operational and Safety Features LED Voltage Meter...

Страница 6: ...5 FRONT PANEL TOP OPEN VIEW EXTERNAL FEATURES LED Display Voltage Selector Weld Ready Indicator Capacitor...

Страница 7: ...6 SIDE VIEWS EXTERNAL FEATURES Stud Gun Control Cable Con nection Stud Gun Weld Cable Con nection Ground Cable Connection ON OFF Switch 15amp Circuit Breaker...

Страница 8: ...the AC to DC current Due to potential dangerous electrical input and output the equipment must be disconnected from all incom ing power when servicing Capacitors store electrical energy Check for res...

Страница 9: ...can be hazardous to your health Make sure welding is done in a well ventilated area Hot metal splatter can cause fires and burns Wear protective clothing free of com bustible materials Have a fire ex...

Страница 10: ...e weight of the equipment which is clear from traffic routes where people may trip over cables or they may be damaged by other equipment or vehicles Do not hang connecting cables over sharp edges or h...

Страница 11: ...o do so could result in damage to the con nector Connect the weld gun control cable into the center panel 2 pin socket NOTE the plug has a large pin and a small pin that match the socket on the unit T...

Страница 12: ...Attach the clamp of the welding ground lead to the work piece Prior to securing the clamp make certain that the contact area is free of rust paint grease or any other impurities to ensure a good groun...

Страница 13: ...The choice between these systems is usually a matter of personal preference Inserting the selected collet into the stud gun is a simple task Place the collet into the front holder of the stud gun and...

Страница 14: ...s of the base material Aluminum and other nonferrous metals would require settings from 3 to 5 depending on the diameter of the stud and base material thickness This spring pre load adjustment is made...

Страница 15: ...the unit in the upper right hand corner Below this switch is the 15amp circuit breaker for the system VOLTAGE SELECTION Selecting the required weld voltage is achieved by turning the selector knob Th...

Страница 16: ...This is why the stud must protrude beyond the foot piece at least 1 8 Holding the gun perpendicular to the work piece and aligning the stud to the desired position on the work piece press down so tha...

Страница 17: ...he stud as opposed to an even amount around the base of the flange this is called arc blow and can be solved by repositioning the ground clamp or using a dual ground clamp Proper welded studs can be t...

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