Tru-Weld TWP-2 Скачать руководство пользователя страница 11

 

10

 

 

CONNECTING

 

THE

 

WELDING

 

LEADS

 

Connect

 

the

 

stud

 

gun

 

weld

 

cable

 

into

 

the

 

gun

 

terminal

 

socket

 

on

 

the

 

side

 

of

 

the

 

welding

 

unit.

  

***NOTE

 ‐ 

the

 

cable

 

end

 

plug

 

has

 

a

 

flat

 

which

 

aligns

 

with

 

a

 

dot

 

on

 

the

 

panel

 

mount

 

socket.

 

Secure

 

the

 

connector

 

into

 

the

 

panel

 

mount

 

socket,

 

and

 

then

 

turn

 

it

 

clockwise

 

until

 

it

 

locks

 

into

 

proper

 

position.

 

Failure

 

to

 

do

 

so

 

could

 

result

 

in

 

damage

 

to

 

the

 

con

nector.

 

 

 

 

 

 

 

 

 

 

 

 

Connect

 

the

 

weld

 

gun

 

control

 

cable

 

into

 

the

 

center

 

panel

 

2

pin

 

socket.

 

 

***NOTE

 ‐ 

the

 

plug

 

has

 

a

 

large

 

pin

 

and

 

a

 

small

 

pin

 

that

 

match

 

the

 

socket

 

on

 

the

 

unit.

 

This

 

is

 

to

 

prevent

 

incorrect

 

connections.

 

Push

 

the

 

plug

 

firmly

 

into

 

the

 

socket

 

and

 

twist

 

clockwise

 

to

 

secure

 

the

 

plug

 

into

 

the

 

correct

 

position.

 

 

Connect

 

the

 

Ground

 

Cable

 

into

 

the

 

ground

 

terminal

 

socket

 

on

 

the

 

side

 

of

 

the

 

unit.

 

SET-UP AND WELDING 

Stud

 

Gun

 

Weld

 

Cable

 

Connection

 

Ground

 

Cable

 

Connection

 

Stud

 

Gun

 

Control

 

Cable

 

Connection

 

Содержание TWP-2

Страница 1: ...OPERATION MANUAL TWE Pin Welder Model TWP 2 TRU WELD EQUIPMENT COMPANY 6400 N HONEYTOWN ROAD SMITHVILLE OHIO 44677 330 669 2773 Revision 1 4 4 25 2011...

Страница 2: ...n including but not exclusive to the following Equipment which has been modified Equipment which has not been installed properly Equipment which has been used for purposes other than which it had been...

Страница 3: ...2 CONTENTS Section Description Pages 1 Product Features 3 2 Specifications 4 3 External Features 5 6 4 Safety 7 9 5 Setup and Welding 10 14 6 Testing Weld Settings 15 7 Inspecting The Weld 16...

Страница 4: ...over 5 8 in diameter for a good seat on the terminal buss bars to increase reliability The terminal connections on the capacitor have 1 4 28 socket set screws inserted into each one The socket set scr...

Страница 5: ...s Up to 10 DUTY CYCLE 16 20 pins per minute PRIMARY POWER 110 VAC 50 60Hz 15 Amp circuit or 220 VAC 50 60Hz 7 5 Amp circuit CHARGE VOLTAGE 35 110 VDC Operational and Safety Features LED Voltage Meter...

Страница 6: ...5 FRONT PANEL TOP OPEN VIEW EXTERNAL FEATURES LED Display Voltage Selector Weld Ready Indicator Capacitor...

Страница 7: ...6 SIDE VIEWS EXTERNAL FEATURES Stud Gun Control Cable Con nection Stud Gun Weld Cable Con nection Ground Cable Connection ON OFF Switch 15amp Circuit Breaker...

Страница 8: ...the AC to DC current Due to potential dangerous electrical input and output the equipment must be disconnected from all incom ing power when servicing Capacitors store electrical energy Check for res...

Страница 9: ...can be hazardous to your health Make sure welding is done in a well ventilated area Hot metal splatter can cause fires and burns Wear protective clothing free of com bustible materials Have a fire ex...

Страница 10: ...e weight of the equipment which is clear from traffic routes where people may trip over cables or they may be damaged by other equipment or vehicles Do not hang connecting cables over sharp edges or h...

Страница 11: ...o do so could result in damage to the con nector Connect the weld gun control cable into the center panel 2 pin socket NOTE the plug has a large pin and a small pin that match the socket on the unit T...

Страница 12: ...Attach the clamp of the welding ground lead to the work piece Prior to securing the clamp make certain that the contact area is free of rust paint grease or any other impurities to ensure a good groun...

Страница 13: ...The choice between these systems is usually a matter of personal preference Inserting the selected collet into the stud gun is a simple task Place the collet into the front holder of the stud gun and...

Страница 14: ...s of the base material Aluminum and other nonferrous metals would require settings from 3 to 5 depending on the diameter of the stud and base material thickness This spring pre load adjustment is made...

Страница 15: ...the unit in the upper right hand corner Below this switch is the 15amp circuit breaker for the system VOLTAGE SELECTION Selecting the required weld voltage is achieved by turning the selector knob Th...

Страница 16: ...This is why the stud must protrude beyond the foot piece at least 1 8 Holding the gun perpendicular to the work piece and aligning the stud to the desired position on the work piece press down so tha...

Страница 17: ...he stud as opposed to an even amount around the base of the flange this is called arc blow and can be solved by repositioning the ground clamp or using a dual ground clamp Proper welded studs can be t...

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