Tru-Weld ARWSC900 Скачать руководство пользователя страница 4

4

 

 

 

Safety

 

is

 

everyone’s

 

responsibility.

 

TRU

WELD

 

designs

 

every

 

machine

 

with

 

safety

 

in

 

mind,

 

and

 

a

 

safe

 

work

 

environment

 

depends

 

largely

 

on

 

you.

  

 

Do

 

not

 

install,

 

operate,

 

or

 

repair

 

this

 

equipment

 

without

 

carefully

 

reading

 

this

 

manual

 

and

 

observ

ing

 

all

 

of

 

the

 

safety

 

precautions

 

mentioned.

 

If

 

there

 

is

 

a

 

question,

 

ask

 

your

 

supervisor!

 

 

Safety

 

Symbols

 

 

Every

 

effort

 

has

 

been

 

made

 

to

 

protect

 

trained

 

operators

 

from

 

injury

 

or

 

unnecessary

 

risk.

 

Certain

 

symbols

 

are

 

used

 

throughout

 

this

 

manual

 

to

 

call

 

attention

 

to

 

safety

related

 

information

 

and

 

in

struction.

 

The

 

safety

 

symbols

 

in

 

this

 

manual

 

have

 

these

 

meanings:

 

 

This

 

symbol

 

indicates

 

Dangerous

 

Situations.

 

When

 

this

 

symbol

 

is

 

used

 

in

 

this

 

manual,

 

death

 

or

 

serious

 

bodily

 

harm

 

is

 

possible

 

or

 

probable

 

if

 

the

 

corresponding

 

preventative

 

measures

 

are

 

not

 

taken.

 

Operators

 

must

 

take

 

caution

 

in

 

the

 

method

 

and

 

manner

 

of

 

handling

 

or

 

using

 

the

 

machine

 

when

 

this

 

symbol

 

is

 

displayed.

 

 

Safety

 

Precautions

 

 

Do

 

not

 

install,

 

operate,

 

or

 

repair

 

the

 

SC900

 

welding

 

equipment

 

without

 

reading

 

this

 

manual

 

and

 

all

 

safety

 

precautions

 

stated

 

within!

 

 

This

 

machine

 

was

 

designed

 

and

 

built

 

with

 

operator

 

safety

 

in

 

mind,

 

but

 

safety

 

begins

 

with

 

you!

 

Every

 

effort

 

has

 

been

 

made

 

to

 

protect

 

the

 

trained

 

operator

 

from

 

injury.

 

Please

 

become

 

familiar

 

with

 

the

 

information

 

in

 

this

 

manual

 

to

 

minimize

 

the

 

risk

 

of

 

shock

 

or

 

injury.

 

 

STUD

 

WELDING

 

CAN

 

BE

 

HAZARDOUS.

 

ALWAYS

 

PROTECT

 

YOURSELF

 

AND

 

OTHERS

 

FROM

 

POSSIBLE

 

INJURY

 

OR

 

DEATH.

 

KEEP

 

CHILDREN

 

AWAY.

 

 

Operators

 

who

 

have

 

a

 

pacemaker

 

should

 

consult

 

with

 

their

 

physician

 

before

 

operating

 

stud

 

weld

ing

 

equipment.

  

 

FUMES

 

and

 

OXYGEN

 

DEPLETION

 

♦ 

Only

 

weld

 

in

 

areas

 

or

 

rooms

 

where

 

adequate

 

ventilation

 

of

 

weld

 

gases

 

is

 

possible

 

and

 

where

 

there

 

is

 

not

 

fire,

 

smoke

 

or

 

explosion

 

hazards.

 

♦ 

When

 

working

 

in

 

a

 

confined

 

space

 

always

 

have

 

trained

 

support

 

personnel

 

nearby.

 

♦ 

Welding

 

fumes

 

and

 

gases

 

can

 

displace

 

air

 

and

 

lower

 

the

 

oxygen

 

level

 

causing

 

injury

 

or

 

death.

 

Be

 

sure

 

the

 

breathing

 

air

 

is

 

safe.

 

♦ 

Do

 

not

 

weld

 

in

 

locations

 

near

 

degreasing,

 

cleaning,

 

or

 

spraying

 

operations.

 

The

 

heat

 

and

 

rays

 

of

 

the

 

arcs

 

can

 

react

 

with

 

vapors

 

to

 

form

 

highly

 

toxic

 

and

 

irritating

 

gases.

 

♦ 

Do

 

not

 

weld

 

on

 

coated

 

metals,

 

such

 

as

 

galvanized,

 

lead,

 

or

 

cadmium

 

plated

 

steel.

 

The

 

coating

 

must

 

be

 

removed

 

from

 

the

 

area

 

to

 

be

 

welded.

 

Coatings

 

and

 

metals

 

containing

 

above

 

elements

 

can

 

generate

 

toxic

 

fumes

 

when

 

heated

 

to

 

welding

 

temperature.

 

Stud

 

Welding

 

Safety

 

Precautions

 

Содержание ARWSC900

Страница 1: ...y integrated stud welding system for ferrule shielded and gas shielded drawn arc stud welding The SC900 con tains digital controls for weld time weld current and gas purge time The system was designed...

Страница 2: ...which has been modified Equipment which has not been installed properly Equipment which has been used for purposes other than which it had been designed Equipment which has not been properly maintain...

Страница 3: ...cess and growth If we can be of any further assistance to you and your company please do not hesitate to contact us Product Information The SC900 is a fully integrated stud welding system for ferrule...

Страница 4: ...esigned and built with operator safety in mind but safety begins with you Every effort has been made to protect the trained operator from injury Please become familiar with the information in this man...

Страница 5: ...ne before moving a welding power source Always be sure the work cable makes a good electrical connection with the metal being welded The connection should be as close as possible to the area being wel...

Страница 6: ...the area being welded Keep welding power source and cables as far away from your body as possible Electromagnetic fields can irrevocable erase magnetic data carriers computer memory credit cards secu...

Страница 7: ...welding interlock keeps system from double triggering SC900 Product Specifications Specifications are subject to change without prior notification Weld Range 14ga to 1 2 Consistent welding regardless...

Страница 8: ...ng materials that may obstruct airflow through the welder If the equipment is not being installed immediately store it in a clean dry well ventilated area until in stallation Selecting a Location The...

Страница 9: ...made are accessi ble with the top cover removed Primary Power Cable Route the Primary Power Cable through the Power Inlet Hole in the center connector on the back side of the welder Connect the power...

Страница 10: ...line voltages depending on your requirements Simply plug in the appropriate voltage con nector for either 230VAC red wired connector or 460VAC black wired connector 3 Phase opera tion Ground Cable Co...

Страница 11: ...front of the welder Connect stud gun cable assembly directly to the SC900 Plug stud gun control cable plug into the connector on the front of welder Gas line connection When gas shield welding connect...

Страница 12: ...stud to be welded After all of the proper accessories have been mounted on the stud gun place the stud in the chuck and begin the alignment of the accessories Make certain that a sufficient amount of...

Страница 13: ...nging in diameter through 3 4 this adjustment should be suitable For larger diameter studs and select applications the lift should be adjusted to approximately 1 8 Adjusting the lift Remove the back c...

Страница 14: ...an be used to control the force with which the stud is plunged into the molten weld pool by moving the engagement point of when the shaft of the stud gun engages the damp ener Rotating the dampener co...

Страница 15: ...complete the circuit and actuate the stud gun Make sure welder is set up properly to begin the welding process Place the selected stud into the chuck and attach the ferrule to the ferrule grip Place s...

Страница 16: ...e 3 times indicating that there is a good connection SC900 Diagnostic Lights On the Control Panel located below the digital display is a row of diagnostic lights for the welder OUTPUT When the stud gu...

Страница 17: ...chosen during setup When setting time or current depress and hold down appropriate button and turn Adjustment Dial clockwise or counter clockwise to the correct setting on the digital display Use the...

Страница 18: ...was drawn or not Job Counter Resettable This is a running total of the number of welds since the counter was last reset To view the job counter set the Fine Coarse Switch to the Fine position Each wel...

Страница 19: ...gs from being adjusted The purpose is to allow a meas ure of process control All settings and the counter may be viewed when the lock is activated To activate the lock turn clockwise toward the 3 o cl...

Страница 20: ...weld The main spring plunges the weld stud down into the molten pool of metal in the base material The cycle is completed in less than a second and the resulting weld bond develops the full strength o...

Страница 21: ...ud pro trudes beyond the ferrule Make sure work surface is relatively clean so impurities do not affect weld Test the welds at the beginning of each shift or change in stud Check burn off 1 8 color si...

Страница 22: ...a bumpy or jagged collar around the base of the weld stud This normally occurs when the weld time is set too high Porous Weld Collar This usually occurs from the oxidation of the weld pool resulting...

Страница 23: ...o lift from gun coil trigger is good Bad connection or faulty equipment 1 Test control cable by plugging weld tool directly into unit 4 conductor straight through wiring 2 Check 5 amp fuse next to bre...

Страница 24: ...and connections in cluding grounds 3 Test the power loop by making welds on a test piece us ing only the starter cable set 4 Test 3 phase power to control contactor 5 Check taps if applicable on main...

Страница 25: ...25 TRU WELD Equipment Company 6400 N Honeytown Road Smithville Ohio 44677 330 725 7744 Phone 330 669 2473 Fax TWE tfpcorp com http truweldstudwelding com...

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