Troy-Bilt E666M-Pony ES Скачать руководство пользователя

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Parts List

Bumper – OEM-290-254

1918749

Bumper ............................................

777S30653

Decal - Caution ..................................

710-0395

Screw–hex hd., 5/16-18 x 2-1/4*

(included in hardware kit) ...........

736-0119

Lockwasher–5/16*

(included in hardware kit) .............

712-0267

Nut–hex, 5/16-18*

(included in hardware kit) .............

---

1918781

Hardware Kit: Incl. four each of

Refs. 3, 4 and 5 .............................

REF

PART

No.

DESCRIPTION

QTY.

REF

PART

No.

DESCRIPTION

QTY.

Models 664D & E666M

BUMPER ATTACHMENT

BUMPER

OEM-290-254

Содержание E666M-Pony ES

Страница 1: ... arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available by contacting the service department at Troy Bilt LLC P O Box 361131 Cleveland Ohio 44136...

Страница 2: ...ntenance of this unit you can seek help from the experts Choose from the options below Visit troy bilt com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate button and help is immediately available If you prefer to reach a Customer Support Representative please call 1 800 520 5520 The engine manufacturer is respo...

Страница 3: ...hoses If in doubt contact your telephone or utility company 6 Warning Handle fuel with care it is highly flammable and its vapors are explo sive Take the following precautions a Store fuel in containers specifically designed for this purpose b The gas cap shall never be removed or fuel added while the engine is running Allow the engine to cool for several minutes before adding fuel c Keep matches ...

Страница 4: ...n hard or slippery surfaces Look behind and use care when backing up 17 Do not operate the tiller on a slope that is too steep for safety When on slopes slow down and make sure you have good footing Never permit the tiller to freewheel down slopes 18 Never allow bystanders near the unit 19 Only use attachments and acces sories that are approved by the tiller manufacturer 20 Use tiller attachments ...

Страница 5: ... for replacements if any decals are damaged or missing Refer to the Parts List pages for decal locations and part numbers Figure 1 Location of Safety and Operating Decals TO AVOID SERIOUS INJURY READ THE OWNER S MANUAL KNOW LOCATIONS AND FUNCTIONS OF ALL CONTROLS KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE TILLER SHUT OFF ENGINE A...

Страница 6: ...ck Nut 8 2 10 32 x 1 2 Round Hd Screw 9 2 10 32 Nut 10 1 Cotter Pin not used 11 4 Plastic Tie Strap 2 not used Tools Materials Needed for Assembly 1 3 8 open end wrench 1 7 16 open end wrench electric start unit only 2 9 16 open end wrench 1 7 8 open end wrench or 8 long adjustable wrench 1 Scissors to trim plastic ties 1 Ruler 1 Small board to tap plastic knob on lever 1 Tire pressure gauge 1 Cle...

Страница 7: ... engine is not running Before starting the engine the Wheel Gear Lever must be placed in the ENGAGE position see Section 3 for details STEP 3 ATTACH REVERSE CLUTCH CONTROL CABLE 1 Carefully unwrap the reverse clutch control cable H Figure 2 6 from its shipping position and route it up along the inside edge of the left side handlebar A knob and large hex nut I is installed on the cable 2 Insert the...

Страница 8: ...head screws down through the marks on the control panel decal and securely attach the wheel gear mounting bracket using two 10 lockwashers and 10 32 nuts 3 Use a small board to tap the Wheel Gear Lever knob securely onto the lever 4 Secure the wheel gear cable and the reverse clutch control cable to the left side handlebar with two plastic ties S Figure 2 13 located about two feet apart Snip off a...

Страница 9: ...helps to align the shift mechanism with the transmission wheel drive gears To shift to DISENGAGE freewheel move the lever rearward without rolling the tiller The wheels will roll freely when the lever is properly set in the DISENGAGE position FORWARD CLUTCH CONTROL The two interconnected levers B Figure 3 1 control the engagement of forward drive to the wheels and tines To Operate the Forward Clut...

Страница 10: ...F free of the slots in the curved height adjustment bracket 4 Move the handlebars to the new slot setting and insert the raised keys on the keyed washer into the slot Tighten the height adjustment screw securely 5 Retighten the two screws at the ends of the handlebar ENGINE CONTROLS Refer to the engine manufacturer s Engine Owner s Manual included in the tiller lit erature package to identify the ...

Страница 11: ... See Engine Owner s Manual 4 Check that all safety guards and covers are in place 5 Check air cleaner and engine cooling system See Engine Owner s Manual 6 Attach spark plug wire to spark plug 7 Fill the fuel tank with gasoline accord ing to the directions in the separate Engine Owner s Manual Follow all instructions and safety rules carefully Before operating your machine care fully read and unde...

Страница 12: ...e tiller so it will be recharged during engine operation Make sure the battery cells are filled to the UPPER LEVEL line with elec trolyte 2 If the battery is dead or damaged remove it refer to Battery Removal and Installation in Section 5 and have it tested Before starting engine cover the terminal on the loose end of the positive cable with the insulated boot and secure it in place with electrica...

Страница 13: ...e handlebar to move the tiller in the direction of the turn Figure 4 5 After completing the turn slowly lower the tines into the soil and increase the engine speed Stopping the Tiller and Engine 1 To stop the wheels and tines release the Forward Clutch Control levers or the Reverse Clutch Control knob whichever is engaged 2 To stop the recoil start engine move the Engine Throttle Control Lever to ...

Страница 14: ...illing wet soil often results in large hard clumps of soil that can interfere with planting If time permits wait a day or two after heavy rains to allow the soil to dry before tilling Test soil by squeez ing it into a ball If it compresses too easily it is too wet to till Avoid making footprints When possible walk on the untilled side of the unit to avoid making footprints in the freshly tilled so...

Страница 15: ...and try to avoid leaving footprints or wheel marks When tilling vertically try to make the first pass uphill as the tiller digs more deeply going uphill than it does down hill In soft soil or weeds you may have to lift the handlebars slightly while going uphill When going downhill overlap the first pass by about one half the width of the tiller B Terrace Gardening When a slope is too steep or too ...

Страница 16: ... off roll the tiller into and out of the vehicle Two or more people are needed to do this Ramps must be strong enough to support the combined weight of the tiller and any handlers The ramps should provide good traction to prevent slip ping they should have side rails to guide the tiller along the ramps and they should have a locking device to secure them to the vehicle The handlers should wear stu...

Страница 17: ...e transmission Figure 5 2 Lift the tine flap to service those screws CHECK TIRE PRESSURE Check the air pressure in both tires Deflate or inflate both tires evenly to 15 to 20 PSI pounds per square inch Be sure that both tires have the same air pressure or the unit will tend to pull to one side Figure 5 1 Lubrication points Before inspecting cleaning or servicing the machine shut off engine wait fo...

Страница 18: ...temperatures and this expansion will provide an incorrect oil level reading 2 To check the gear oil level and to add oil if necessary refer to STEP 5 Check Gear Oil Level in Transmission in Section 2 of this manual B To Drain and Refill the Transmission The transmission gear oil does not need to be changed unless it has been contami nated with dirt sand or metal particles 1 Prop up the left side o...

Страница 19: ...f operating in very dusty or dirty conditions Service the air cleaner as instructed in the separate Engine Owner s Manual SPARK PLUG SERVICE Inspect and clean or replace the spark plug after every 100 operating hours or annually Clean the plug and set the gap as described in the separate Engine Owner s Manual In some areas local law requires using resistor spark plugs to suppress ignition signals ...

Страница 20: ...ollow Battery Storage instructions in this Section 5 Store unit in a clean dry area 6 Never store the tiller with fuel in the fuel tank in an enclosed area where gas fumes could reach an open flame or spark or where ignition sources are present space heaters hot water heaters furnaces etc BOLO TINES The tines will wear with use and should be inspected at the beginning of each tilling season and af...

Страница 21: ...has passed A tension adjustment is required only if there is little or no reverse move ment when the Reverse Clutch Control knob is pulled out Checking and Adjusting Forward Clutch Belt Tension It is important to maintain correct tension on the forward clutch belt A loose belt will cause the tines and wheels to slow down or stop completely even though the engine is running at full speed A loose be...

Страница 22: ...xtended spring length is correct 5 Tighten both jam nuts securely Checking and Adjusting Reverse Clutch Belt Tension Checking Reverse Clutch Belt Tension The reverse clutch belt D Figure 5 9 needs adjustment if the belt slips in reverse or if there is no reverse See Adjusting Reverse Clutch Belt below Adjusting Reverse Clutch Belt 1 Before adjusting the belt shut off engine allow the engine and mu...

Страница 23: ...elt off the front of the trans mission pulley F Figure 5 19 7 Work the belt out from between the pulley and the frame around the trans mission cover spring then up and out of the machine Installing Forward Clutch Belt 1 Stop engine allow it to cool and dis connect spark plug wire before working near belts Also remove ignition key on electric start models 2 Remove the old forward clutch belt as des...

Страница 24: ...ing near belts Also remove ignition key on electric start models IMPORTANT The forward clutch belt must be installed before the reverse clutch belt 2 Install the forward clutch belt see Installing Forward Clutch Belt in this section before installing reverse belt IMPORTANT The reverse belt has a V shape When installing the belt make sure that the widest flat side of the belt rides against the reve...

Страница 25: ... the battery terminals with a wire brush to remove deposits Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion Battery Failures Some common causes for battery failure are incorrect initial activation undercharging overcharging corroded connections freezing IMPORTANT These failures are NOT covered by your tractor s warranty Battery Removal and Installation When re...

Страница 26: ... overheats 1 Engine cooling system clogged 1 Clean air cooling area see Engine Owner s Manual 2 Carburetor out of adjustment 2 See Engine Service Dealer 3 Oil level is low 3 Check oil level see Engine Owner s Manual Engine does not 1 Misadjusted throttle control cable recoil start model 1 See Engine Owner s Manual or Engine Service Dealer shut off Wheels and Tines 1 Improper use of controls 1 Revi...

Страница 27: ...cratch lines in the seedbed for laying out furrows trenches raised beds etc eliminates the need for stakes string and measuring tape The row marker is adjustable in length from 28 to 49 3 4 allowing you to vary the width of the marked rows as required TILLER ATTACHMENTS The attachments listed below are available for your tille Contact your authorized dealer or the factory for current information M...

Страница 28: ...28 Parts List Models 664D E666M HANDLEBAR ASSEMBLY and CONTROL LEVERS 10 ...

Страница 29: ...12 3000 Hex Locknut 3 8 16 2 10 746 04027 Cable Forward Clutch Control 1 13 GW 9442 Wheel Gear Control and Cable Assy 1 14 GW 9057 Knob Wheel Gear Control Lever 1 15 1186211 Hex Nut 5 16 24 2 16 GW 90064 Hex Hd Screw 3 8 16 x 5 8 2 17 736 0169 Lockwasher 3 8 2 19 725 0157 Cable Ties Plastic 2 21 1114748 Round Hd Screw 10 32 x 1 2 6 22 1100240 Lockwasher 10 2 23 1186208 Hex Nut 10 32 2 24 GW 9390 G...

Страница 30: ... BELTS BELT COVER Reverse Clutch Cable 2 6 5 7 7 3 4 13 14 15 16 17 16 52 21 25 24 23 8 39 46 20 20 43 53 54 41 44 51 43 44 37 31 38 47 35 45 20 49 50 40 42 48 12 26 27 3 28 29 30 11 22 18 1 32 10 9 55 35 36 Screw Ref 47 secures Forward Clutch Cable page 28 Ref 10 ...

Страница 31: ... Guard Belts Pulleys 1 28 712 0267 Hex Nut 5 16 18 4 29 1186329 Hex Flange Screw 5 16 18 x 3 4 4 30 1916797 Engine Support Bracket left side 1 31 1916796 Engine Support Bracket right side 1 32 736 0452 Bell Washer 1 35 710 0395 Hex Hd Screw 5 16 18 x 2 1 4 5 36 777I20942 Decal Stabilization 1 37 1918774 Mounting Bar 2 38 GW 90063 Hex Flange Screw 5 16 18 x 1 4 39 710 0805 Hex Hd Screw 5 16 18 x 1 ...

Страница 32: ...035 Oil Seal Tiller Shaft 2 12 710 04049 Housing Cover left side 1 15 1915069 Self Sealing Screw 1 4 20 x 7 8 3 16 GW 1115 Rear Bearing Cap 1 17 GW 1124 2 Gasket Rear Bearing Cap 010 Thick A R 18 GW 90063 Hex Flange Screw 5 16 18 x 1 4 19 1915068 Self Sealing Screw 1 4 20 x 5 8 5 21 736 0169 Lockwasher 3 8 2 22 710 0216 Hex Hd Screw 3 8 16 x 3 4 2 REF PART No No DESCRIPTION QTY REF PART No No DESC...

Страница 33: ...6 24 x 1 1 8 1 7 GW 9944 Washer Disc Spring concave surface faces pulley 1 8 1108841 Key 3 16 sq x 1 1 2 1 9 1916522 Transmission Drive Pulley 1 10 GW 1440 Support Washer 1 11 721 04044 Oil Seal Input Pinion Shaft 1 12 1113527 Retaining Ring external 1 13 GW 9953 Thrust Washer 2 14 GW 9428 Bushing 1 15 GW 9677 Set Screw 5 16 18 x 3 8 1 16 GW 20791 Input Pinion steel shaft 1 17 GW 20792 Input Pinio...

Страница 34: ...ng 2 5 711 04091 Wheel Shaft 1 6 GW 9373 Hi Pro Key 1 4 x 1 5 16 1 7 GW 20914 Wheel Drive Worm Gear cast iron 1 8 GW 9935 Shim between key and gear 1 016 I D x 1 468 O D x 062 Thick 1 9 GW 20712 Wheel Drive Clutch cast iron 1 10 611 04002 Eccentric Shaft 1 11 GW 1442 Pin Eccentric Shaft 1 12 GW 9055 Spring 1 13 721 04034 Oil Seal 1 14 786 04001 Eccentric Shaft Lever 1 15 710 3013 Hex Hd Screw 1 4 ...

Страница 35: ...ine see Note 1 above 8 GW 2475 2 Custom Tilling Bolo Tine Right hand tine see Note 1 above 8 GW 10802 Custom Tilling Bolo Tine Replacement Set Incl eight ea right hand and left hand custom tines and sixteen each of Refs 1 and 3 1 9 GW 9338 Hitch Pin 2 10 1917487 Wheel and Tire Assembly 2 11 GW 9380 Clevis Pin 312 x 1 3 4 2 REF PART No No DESCRIPTION QTY REF PART No No DESCRIPTION QTY Specify GRADE...

Страница 36: ...4 included in hardware kit 4 4 736 0119 Lockwasher 5 16 included in hardware kit 4 5 712 0267 Nut hex 5 16 18 included in hardware kit 4 1918781 Hardware Kit Incl four each of Refs 3 4 and 5 1 REF PART No No DESCRIPTION QTY REF PART No No DESCRIPTION QTY Models 664D E666M BUMPER ATTACHMENT 1 2 5 4 3 BUMPER OEM 290 254 ...

Страница 37: ...1117A Depth Adjustment Bar Assembly Incl Refs 11 and 12 1 11 GW 9120 Retaining Ring tolerance ring 1 12 GW 9119 Knob Depth Regulator Incl Ref 11 1 13 710 3005 Hex Hd Screw 3 8 16 x 1 1 4 2 14 GW 1113 1 Bushing Drag Bar 2 15 712 3017 Hex Nut 3 8 16 2 16 GW 20775 Drag Bar 1 17 777S30649 Decal operating instructions 1 18 710 0759 Hex Hd Screw self tapping 5 16 18 x 5 8 2 19 710 0599 Hex Flange Screw ...

Страница 38: ...38 Parts List Model E666M ...

Страница 39: ...e assy w connector to engine ground shut off green wire plastic protector tube wire terminal 1 8 1917262 Ground Wire Assy shut off 1 9 686 04024 Battery Bracket Assembly Pony 1 10 710 0599 Self tapping Screw 1 4 20 x 5 3 11 712 3006 Hex Nut 1 4 20 2 12 725 0157 Cable Tie 1 13 725 0267 Ignition Switch 1 14 725 1706 Battery 270 CCA 1 15 736 0119 Lock Washer 5 16 2 16 736 0147 Lock Washer 10 1 17 736...

Страница 40: ...r commercial institutional industrial rental or demonstrator purposes the COMMERCIAL warranty on the tiller is limited in duration to 90 days from the date of purchase USE WARRANTY This warranty does not apply to parts that have been damaged by accident alteration misuse abuse neglect improper maintenance vandalism theft fire water or damage because of peril or other natural disaster HOW TO OBTAIN...

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